Development and characterization of lightweight alloys for next-generation automotive engines

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The current impetus in aluminum alloy development for automotive applications has been mainly due to government legislation requiring automotive manufactures to significantly improve fuel efficiency of new vehicles. Aluminum alloys are ~65% lighter than ferrous alloys, and therefore have a great potential to be used in many automotive applications. Another focus of lightweighting in the industry is to develop advanced, low-displacement, high power density engines. This trend frequently demands increased operating temperatures and pressures for powertrain components, therefore making many currently used alloys unfit for their respective applications due to, for example, insufficient strength. Both trends lead to demand for higher-performing alloys and the need to develop and test new alloying systems.