Effect of tall oil soap on sodium salt scaling in kraft black liquor evaporators

妥尔油皂对牛皮纸黑液蒸发器钠盐结垢的影响

• 批准号: RGPIN-2019-06821
• 负责人: DeMartini, Nikolai
• 金额: $ 2.04万
• 依托单位: University of Toronto
• 依托单位国家: 加拿大
• 项目类别: Discovery Grants Program - Individual
• 财政年份: 2019
• 资助国家: 加拿大
• 起止时间: 2019-01-01 至 2020-12-31
• 项目状态: 已结题
• 来源: https://www.nserc-crsng.gc.ca/ase-oro/Details-Detailles_eng.asp?id=682300
• 关键词: Effect; tall; oil; soap; sodium

Canada produced 16.5 billion tonnes of wood pulp in 2016, primary through kraft pulping, accounting for about $7.2 billion in exports. The chemical recovery cycle makes the kraft pulping process both environmentally and economically viable and is the reason it is the dominant pulping process used worldwide. The first step in the chemical recovery cycle is black liquor evaporation. Black liquor is a mixture of the dissolved organics and spend pulping chemicals which are predominantly dissolved sodium salts. During evaporation, these sodium salts crystallize, leading to sodium salt scaling in the black liquor evaporators. Recent mill experience has shown that the addition of a solution of fatty and resin acids (tall oil soap and similar) can significantly reduce or even eliminate sodium salt scaling. What is limiting its widespread application is a lack of knowledge about how the tall oil soap reduces scaling. This is a proposal to study the effects of resin and fatty acids, individually and in combination, on sodium salt crystallization to clarify the underlying mechanism.This research is intended to lead to a widespread reduction in sodium salt scaling in pulp mills through the addition of pulp mill streams containing resin and fatty acids. This would lead to a reduction in steam usage in evaporators due to a reduction in the number of wash cycles. This in turn will result in a smaller CO2 footprint of the mills. An important part of the proposed work is to investigate other salt systems to which this work can be applied so that we can maximize the overall benefit to Canada and the environment.

2016年，加拿大生产了165亿吨木浆，主要通过硫酸盐法制浆，出口额约为72亿美元。化学品回收循环使得硫酸盐法制浆工艺在环境和经济上都是可行的，这也是硫酸盐法制浆工艺成为全球主要制浆工艺的原因。化学回收循环的第一步是黑液蒸发。黑液是溶解的有机物和主要是溶解的钠盐的废制浆化学品的混合物。在蒸发过程中，这些钠盐结晶，导致黑液蒸发器中的钠盐结垢。最近的工厂经验表明，添加脂肪酸和树脂酸（妥尔油皂和类似物）的溶液可以显著减少甚至消除钠盐结垢。限制其广泛应用的是缺乏关于妥尔油皂如何减少结垢的知识。这是一项研究树脂和脂肪酸单独和组合对钠盐结晶的影响的提议，以阐明潜在的机制。这项研究旨在通过添加含有树脂和脂肪酸的浆厂物流来广泛减少浆米尔斯中的钠盐结垢。由于洗涤循环次数的减少，这将导致蒸发器中蒸汽使用的减少。这反过来将导致米尔斯的二氧化碳足迹更小。拟议工作的一个重要部分是调查其他盐系统，这项工作可以应用，使我们能够最大限度地提高加拿大和环境的整体效益。