Fused filament fabrication (FFF) for oil sands applications
适用于油砂应用的熔丝制造 (FFF)
基本信息
- 批准号:537171-2018
- 负责人:
- 金额:$ 4.94万
- 依托单位:
- 依托单位国家:加拿大
- 项目类别:Collaborative Research and Development Grants
- 财政年份:2021
- 资助国家:加拿大
- 起止时间:2021-01-01 至 2022-12-31
- 项目状态:已结题
- 来源:
- 关键词:
项目摘要
Maintenance of oil sands facilities is exceedingly expensive with Syncrude for example spending over $1.7 Billion annually on these tasks. It is imperative to have reliable and improved metal-ceramic composites for wear applications. Additive Manufacturing (AM, also known as 3D printing) is a recent innovation that holds much promise for the industry. It allows components to be redesigned for greater efficiency, lighter parts, and functionally more efficient. Numerous AM processes have been developed and tested. This project will utilize Fused Filament Fabrication (FFF) process as it is at least an order of magnitude cheaper than laser based systems. Using FFF, a metal and ceramic powder can be embedded into the polymer matrix fiber and the component built layer by layer. Subsequently, the polymer can be removed and the metal-ceramic composite sintered to final shape. This approach also has the advantage over laser based systems of not melting the metal powders, a very expensive raw material, as well as eliminating the issue of powder recycling. This proposal is, therefore, composed of four (4) interdependent tasks. The first is the fabrication of polymer filaments having optimum high loading of metal and ceramics powders. The second will address experiments and modeling of the printing process. Task 3 will address the important aspect of debinding and sintering the 3D printed samples. It is critical to determine sintering approaches and parameters that will yield fully dense samples. The fourth and final task will integrate the knowledge generated from the previous three Tasks to print a sample component and test its wear characteristics. This project will be carried out using the expertise of four colleagues in a collaborative manner. By combining the expertise in materials, modelling and manufacturing, we will identify the optimum conditions for applying FFF to metal matrix applications for wear resistance. Over this four year project, we estimate that between 4 and 6 graduate students will be trained in a multi-disciplinary field. The benefits to Canada will stem from improved wear resistant parts for the oil sands operation, new markets for a Canadian SME, and increased HQP trained in AM.
油砂设施的维护非常昂贵,以辛克鲁德公司为例,每年在这些任务上的支出超过17亿美元。有可靠的和改进的金属陶瓷复合材料的磨损应用是必不可少的。增材制造(AM,也称为3D打印)是最近的一项创新,为行业带来了很大的希望。它允许对组件进行重新设计,以获得更高的效率,更轻的部件和更高效的功能。已经开发和测试了许多增材制造工艺。该项目将采用熔丝制造(FFF)工艺,因为它至少比基于激光的系统便宜一个数量级。利用FFF,金属和陶瓷粉末可以嵌入到聚合物基纤维中,并逐层构建组件。随后,聚合物可以被去除,金属-陶瓷复合材料烧结成最终形状。与基于激光的系统相比,这种方法也具有不熔化金属粉末的优势,金属粉末是一种非常昂贵的原材料,并且消除了粉末回收的问题。因此,该提案由四(4)个相互依存的任务组成。首先是制造具有最佳高负载金属和陶瓷粉末的聚合物长丝。第二个将解决实验和建模的印刷过程。任务3将解决脱脂和烧结3D打印样品的重要方面。确定烧结方法和参数将产生完全致密的样品是至关重要的。第四个也是最后一个任务将整合前三个任务产生的知识来打印样品组件并测试其磨损特性。该项目将以合作的方式利用四位同事的专业知识进行。通过结合材料、建模和制造方面的专业知识,我们将确定将FFF应用于金属基体耐磨应用的最佳条件。在这个为期四年的项目中,我们估计将有4到6名研究生在多学科领域接受培训。加拿大将受益于油砂作业中耐磨部件的改进,加拿大中小企业的新市场,以及增材制造中HQP培训的增加。
项目成果
期刊论文数量(0)
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会议论文数量(0)
专利数量(0)
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Henein, Hani其他文献
Plasma transfer arc additive manufacturing of 17-4 PH: assessment of defects
- DOI:
10.1007/s00170-020-05540-2 - 发表时间:
2020-06-06 - 期刊:
- 影响因子:3.4
- 作者:
El Moghazi, Sandy N.;Wolfe, Tonya;Henein, Hani - 通讯作者:
Henein, Hani
Microstructural and mechanical properties analysis of extruded Sn-0.7Cu solder alloy
- DOI:
10.1016/j.jmrt.2014.12.005 - 发表时间:
2015-01-01 - 期刊:
- 影响因子:6.4
- 作者:
Bogno, Abdoul-Aziz;Spinelli, Jose Eduardo;Henein, Hani - 通讯作者:
Henein, Hani
Microstructure Evolution of Atomized Al-0.61 wt pct Fe and Al-1.90 wt pct Fe Alloys
- DOI:
10.1007/s11663-011-9485-6 - 发表时间:
2011-06-01 - 期刊:
- 影响因子:3
- 作者:
Chen, Jian;Dahlborg, Ulf;Henein, Hani - 通讯作者:
Henein, Hani
Comparative processing-structure-property studies of Al-Cu matrix composites reinforced with TiC particulates
- DOI:
10.1016/j.compositesa.2011.03.016 - 发表时间:
2011-07-01 - 期刊:
- 影响因子:8.7
- 作者:
Kaftelen, Hulya;Unlu, Necip;Henein, Hani - 通讯作者:
Henein, Hani
Strengthening Mechanisms and Their Relative Contributions to the Yield Strength of Microalloyed Steels
- DOI:
10.1007/s11661-012-1135-3 - 发表时间:
2012-09-01 - 期刊:
- 影响因子:2.8
- 作者:
Lu, Junfang;Omotoso, Oladipo;Henein, Hani - 通讯作者:
Henein, Hani
Henein, Hani的其他文献
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{{ truncateString('Henein, Hani', 18)}}的其他基金
Developing new metallic alloys for Additive Manufacturing
开发用于增材制造的新型金属合金
- 批准号:
RGPIN-2020-04379 - 财政年份:2022
- 资助金额:
$ 4.94万 - 项目类别:
Discovery Grants Program - Individual
(Ti,Nb)(C,N) precipitate characterization: from hot rolling to girth welding (ETCS)
(Ti,Nb)(C,N) 析出物表征:从热轧到环焊 (ETCS)
- 批准号:
566673-2021 - 财政年份:2021
- 资助金额:
$ 4.94万 - 项目类别:
Alliance Grants
Developing new metallic alloys for Additive Manufacturing
开发用于增材制造的新型金属合金
- 批准号:
RGPIN-2020-04379 - 财政年份:2021
- 资助金额:
$ 4.94万 - 项目类别:
Discovery Grants Program - Individual
Modeling heat flow and microstructure of microalloyed steels produced on an industrial run out table
对工业用料台上生产的微合金钢的热流和微观结构进行建模
- 批准号:
538420-2018 - 财政年份:2021
- 资助金额:
$ 4.94万 - 项目类别:
Collaborative Research and Development Grants
High entropy alloy design for dissolvable tools using machine learning
使用机器学习的可溶解工具的高熵合金设计
- 批准号:
570911-2021 - 财政年份:2021
- 资助金额:
$ 4.94万 - 项目类别:
Alliance Grants
The rapid solidification of AL-Ce alloys and FeCrMnNiCo high entropy alloy
AL-Ce合金和FeCrMnNiCo高熵合金的快速凝固
- 批准号:
530555-2018 - 财政年份:2021
- 资助金额:
$ 4.94万 - 项目类别:
Collaborative Research and Development Grants
Developing new metallic alloys for Additive Manufacturing
开发用于增材制造的新型金属合金
- 批准号:
RGPIN-2020-04379 - 财政年份:2020
- 资助金额:
$ 4.94万 - 项目类别:
Discovery Grants Program - Individual
Fused filament fabrication (FFF) for oil sands applications
适用于油砂应用的熔丝制造 (FFF)
- 批准号:
537171-2018 - 财政年份:2020
- 资助金额:
$ 4.94万 - 项目类别:
Collaborative Research and Development Grants
Modeling heat flow and microstructure of microalloyed steels produced on an industrial run out table
对工业用料台上生产的微合金钢的热流和微观结构进行建模
- 批准号:
538420-2018 - 财政年份:2020
- 资助金额:
$ 4.94万 - 项目类别:
Collaborative Research and Development Grants
An evaluation of additive manufacturing of MMCs for oil sands applications
用于油砂应用的 MMC 增材制造评估
- 批准号:
514752-2017 - 财政年份:2020
- 资助金额:
$ 4.94万 - 项目类别:
Collaborative Research and Development Grants
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