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细晶Mg-Gd-Ag合金中位错诱导高效沉淀析出调控与强化机理研究

批准号:
52071093
项目类别:
面上项目
资助金额:
58.0 万元
负责人:
张景怀
依托单位:
学科分类:
金属结构材料与力学行为
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
张景怀

项目摘要

结项摘要

张景怀的其他基金

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中文摘要
沉淀硬化是轻质镁合金主要强化方式,但目前其强化作用远不及在铝合金中有效,针对于此,本项目提出“细晶组织位错结构构建—位错诱导低温析出调控—析出相高效沉淀强化”新思路。选取高沉淀硬化潜力Mg-Gd-Ag合金体系,调控热挤压+低温预轧+低温时效工艺,在细晶合金中构建不同位错结构,利用位错诱导析出实现高效沉淀硬化,制备超高强镁合金。着重利用透射电镜双束、HAADF-STEM技术,解析位错结构(类型、密度)和析出相数密度与特征(尺寸、形态、分布等),阐明位错结构对柱面和基面析出相形核、生长的影响规律和作用机理,揭示位错结构与析出相数密度和特征的定性和定量关系,构建位错诱导时效析出动力学模型;解析力学测试中不同数密度/特征析出相与位错运动的交互作用关系,建立以析出相高数密度和优化特征为核心的镁合金强化机制。研究成果将丰富和发展镁合金析出相变及强化基础理论,同时为制备超高强镁合金材料提供关键技术基础。
英文摘要
Precipitation hardening is the main strengthening mechanism of lightweight magnesium alloys, but it is far less effective in magnesium alloys than in aluminum alloys at present. In view of it, this project puts forward a new idea of "dislocation structure construction in fine grains-dislocation induced precipitation regulation at low temperature-highly effective precipitation strengthening". It is proposed to select Mg-Gd-Ag alloy system with high precipitation hardening potential and regulate hot-extrusion + low temperature pre-rolling + low temperature aging processes. Consequently, different dislocation structures in fine-grained alloys can be constructed and highly effective precipitation hardening would be achieved by dislocation-induced precipitation, which contribute to preparation of ultra-high strength magnesium alloy materials. The TEM two-beam diffraction and HAADF-STEM technologies are especially used to analyze dislocation structure (type and density) and precipitated phase number density and characteristics (size, morphology, distribution, etc.), so as to clarify the influence law and mechanism of dislocation structure on the precipitate nucleation and growth formed on prismatic plane and basal plane, reveal the qualitative and quantitative relationship between dislocation structure and precipitated phase number density and characteristics, and construct the kinetic model of dislocation-induced aging precipitation. The interaction between different number density/characteristic precipitates and dislocation motion in mechanical property tests is analyzed, so as to establish a strengthening mechanism for magnesium alloy focusing on precipitated phase with high number density and optimized characteristics. The research results will enrich and develop the basic theory of phase transformation and strengthening for precipitation-hardened magnesium alloys, and also provide the key technical basis for the preparation of ultra-high strength magnesium alloy materials.
镁合金的沉淀硬化效果显著弱于铝合金,其核心问题在于析出相的数密度及特征难以有效调控,导致强化作用不足。针对这一挑战,本项目基于“细晶组织位错结构构建—位错诱导低温析出调控—析出相高效沉淀强化”新思路,成功开发了热挤压-低温预轧-低温时效协同调控工艺,在高潜力Mg-Gd-Ag合金体系中实现了超高强-良好塑性镁合金的制备。利用热挤压工艺参数调控手段结合首次开发的极短时间热处理工艺解决了近似单相固溶体挤压合金制备技术难题。通过透射电镜双束与HAADF-STEM技术,系统解析了细晶合金中位错结构的类型、密度及其与析出相的交互作用规律,揭示了位错结构对析出相形核、生长的诱导机制。研究发现,被提高的基体中溶质过饱和固溶度以及高密度位错网络可显著促进纳米级析出相的高效分布,结合低温时效工艺,最终在Mg-Gd-Ag合金中实现了析出相数密度数倍的显著提升、抗拉强度提高30%的突破性进展。特别地,研究中首次发现晶粒内部不均匀析出时效纳米沉淀物诱导的纳米尺度微区异质结构,并揭示了其对超高强度和良好均匀延伸率的贡献,在相对低合金化的Mg-Gd-Ag合金中获得了抗拉强度提高至475MPa,均匀延伸率突破7%的优异综合力学性能。阐明了“位错诱导低温析出调控—析出相高效沉淀强化”中高数密度析出相与位错运动的强交互作用机制,基于位错诱导的纳米沉淀物不均匀性提出了纳米尺度微区异质结构新概念及以“位错钉扎-异构界面强化”为核心的镁合金强化新模型。本成果被期望于深化镁合金析出相变理论,进而为超高强镁合金的工业化制备提供关键工艺基础与理论支撑。
基于高数密度基面堆垛层错的高强耐蚀镁合金组织与性能调控机理研究
  • 批准号:
    51871069
  • 项目类别:
    面上项目
  • 资助金额:
    60.0万元
  • 批准年份:
    2018
  • 负责人:
    张景怀
  • 依托单位:
镁-铝-稀土合金中Al-RE金属间相稳定性及其对高温蠕变行为的影响研究
  • 批准号:
    51301048
  • 项目类别:
    青年科学基金项目
  • 资助金额:
    25.0万元
  • 批准年份:
    2013
  • 负责人:
    张景怀
  • 依托单位:
国内基金
海外基金