课题基金 / 基金详情

高真空下大功率直线超声电机电-振-热双向耦合温升预测及抑制策略研究

批准号:
52105092
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
李响
依托单位:
学科分类:
机械动力学
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
李响

项目摘要

结项摘要

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中文摘要
高真空环境中的剧烈温升问题,是大功率直线超声电机应用在空间探测器等尖端领域亟待突破的技术瓶颈之一。然而,超声电机系统中固有的电-振-热双向耦合效应对高真空下电机温升的精准预测及有效抑制构成挑战。本项目拟采用“场路”结合方法与多学科协同优化思想,以电-振-热双向耦合效应为突破口,开展高真空下大功率直线超声电机的温升预测及抑制策略研究。首先,建立超声电机损耗的“场路”结合分析方法与精确计算模型,阐明其电-振-热双向耦合温升机制,进而构建基于场-路-运动耦合的高真空下电机多工况温升精准预测模型,研究其关键部件温升的时空分布规律,并探明几何-机-电多域参数对电机温升的影响规律,提出基于几何-机-电-控多域协同优化的高真空下电机温升抑制策略。本研究提出的高真空下电机损耗精确建模、关键部件温升快速精准预测及有效抑制的系统理论与方法,将为空间环境下大功率直线超声电机的推广应用提供理论和技术支撑。
英文摘要
The drastic temperature rise issue under high vacuum has become one of the technical bottlenecks which needs to be urgently broken for the high-power linear ultrasonic motors (HPLUMs) applied in space probe and other cutting-edge fields. However, the electrical-vibration-thermal two-way coupled effect in ultrasonic motor system poses challenges to accurately predicting and effectively suppressing for its temperature rise under high vacuum. By adopting the “field-circuit” combination method as well as the multi-disciplinary collaborative optimization idea and taking the electrical-vibration-thermal two-way coupled effect as the breakthrough point, the research on the temperature rise prediction and suppression strategy for the HPLUMs under high vacuum will be carried out in this project. Firstly, the “field-circuit” combination analysis method and the accurate calculation model of the motor loss are established to clarify the electrical-vibration-thermal two-way coupled temperature rise mechanism of the motor under high vacuum. Secondly, an accurate multi-operating condition temperature rise predicting model of the motor is constructed based on the field-circuit-movement coupled modeling, which is used to investigate the space-time distribution law of the temperature rise of its critical components and ascertain the influence laws of the geometry-mechanical-electrical multi-domain parameters on temperature rise of the motor. Finally, a novel geometry-mechanical-electrical-control multi-domain collaborative optimization strategy is developed to effectively suppress the temperature rise of the motor under high vacuum. The systematic theories and methods on the accurate modeling for the motor loss, the accurate predicting for critical components of the motor as well as the effectively suppressing for the motor temperature rise under high vacuum proposed in this project will provide theoretical and technical support for their promotion and application in space environment of the HPLUMs.
机电作动器是空间探测器各功能机构实现姿态或功能调整的核心部件,大功率直线超声电机具有高功率密度、高推重比、摩擦自锁等优点,在空间探测器领域具有重要应用价值。然而,高真空环境中电机的剧烈温升问题,是制约其应用的技术瓶颈之一。 . 本项目对超声电机电-振-热双向耦合损耗机理、高真空下电机温升快速预测及抑制策略进行了系统研究。首先基于“电-振-热”统一能路理论,建立了超声电机电-振-热双向耦合损耗的普适性“路算”模型与2D/3D热网络快速温升预测模型,研究结果表明:1)定子机械损耗峰值区域均呈现出随温升逐渐向原谐振频率左侧(频率减小方向)漂移现象,同时压电陶瓷与定子变幅杆损耗占定子总损耗80%以上;2)温升后定子总电流以及机械支路总电流幅值明显下降,而电气支路容性电流有所增加,且定子电流相位大幅滞后于电压相位,导致输出的有功功率显著降低;3)电机本体中靠近定子前端的压电陶瓷温升最为剧烈,且其轴向温升大于径向温升,高真空环境下其内部最高温升可达160摄氏度;4)所建立的3D热网络瞬态温升预测模型相较于有限元3D瞬态温度场计算模型的计算效率提升了44倍,计算精度在工程误差之内。最后,项目从电机结构散热优化、驱动电路阻抗匹配以及驱动频率优化三个方面对电机温升进行抑制,研究结果表明:1)采用中空型铜制散热夹持可有效降低压电陶瓷的温升,提高电机运行稳定性;2)设计了LLCC型谐振阻抗匹配网络,可有效降低驱动电压THD值(控制在3%以内),提升了温升所致谐振频率漂移对驱动电压波动的鲁棒性,且电机堵转推力提升40%以上;3)研究了损耗最小意义下的电机最优驱动频率,并给出了判别条件,研究结果表明电机在该驱动频率下工作温升可大大降低,但需要牺牲部分推力为代价。. 本研究以新型空间机电作动器的应用需求为背景,所提出的高真空下超声电机损耗精确建模、关键部件温升快速精准预测及有效抑制的系统理论与方法,为突破超声电机在空间环境下的应用瓶颈具有积极意义。
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