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磨矿介质对黄铜矿表面特性及可浮性影响机制研究

批准号:
52104248
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
张小龙
依托单位:
学科分类:
矿物工程与物质分离
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
张小龙

项目摘要

结项摘要

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中文摘要
陶瓷球凭借耐磨性好、密度小、无铁质污染等优势逐渐取代钢球作为搅拌磨机的磨矿介质。不同磨矿介质作用下黄铜矿可浮性存在明显差异,但目前就磨矿介质与黄铜矿颗粒表面特性、药剂吸附行为及浮游特性相互影响的科学问题还缺少深入认识。本项目拟采用SEM-EDS、TOF-SIMS、XPS、AFM、FTIR等检测手段和MS模拟软件,结合物理力学、电化学、表面化学、量子力学等经典理论,系统深入地探究钢球、氧化铝陶瓷球、氧化锆陶瓷球和硅铝复合陶瓷球对黄铜矿颗粒形状指数、表面离子吸附、晶面暴露比例及表面粗糙度等特性的影响规律,查明不同磨矿介质作用下黄铜矿表面药剂的吸附行为、黄铜矿浮游特性及浮选动力学的差异,揭示羟基铁配合物的形成机制及其对捕收剂在黄铜矿表面吸附的抑制机理,解析磨矿介质与黄铜矿浮游特性相互影响的物理化学本质,形成“磨矿介质-浮选界面”调控机制,为优化黄铜矿磨矿介质选择,强化黄铜矿浮选回收奠定理论基础。
英文摘要
With the advantages of good wear resistance, low density and no iron pollution, ceramic ball is gradually replacing steel ball as grinding medium of stirring mill. There are obvious differences in the flotability of chalcopyrite ground using different grinding media. However, the research is not thorough enough on the effects of grinding media on the surface characteristics and flotation performance of chalcopyrite grinding products. Thus, combining with classical theories including physical mechanics, electrochemistry, surface chemistry and quantum mechanics, in the present work, firstly, the effects of grinding media on shape index, ion adsorption on the surface, exposure ratio of crystal surface, surface roughness of chalcopyrite grinding products will be investigated via SEM-EDS, TOF-SIMS, XPS, AFM, FTIR and MS simulation software. Secondly, the differences in the adsorption behaviors of flotation reagents on the chalcopyrite surfaces, flotability and flotation kinetics of chalcopyrite ground with different media will be studied. Thirdly, the formation mechanism of hydroxyl iron complexes produced in grinding solution system and its depressing mechanism on the collector adsorption on the chalcopyrite surface will be revealed. Finally, the physical-chemistry essence of the interaction between grinding media and flotability of chalcopyrite will be analyzed. Through these studies, it is expected to establish a control mechanism of “grinding medium-flotation interface”, which will lay a theoretical foundation for optimizing the selection of grinding medium and strengthening the flotation recovery of chalcopyrite.
我国作为铜消费大国,铜资源储量有限且矿石品质较差,铜消费高度依赖进口。目前,我国铜生产主要依赖黄铜矿,浮选是其最有效的分离富集手段。随着铜矿资源的贫化和复杂化,细磨成为铜矿物充分解离和高效回收的必要手段。磨矿是浮选前的关键工序,传统钢球磨矿存在能量利用率低、能耗高、铁质污染等问题,增加了选矿成本并降低了浮选效率。相比之下,陶瓷球因耐磨性好、密度小、无铁质污染等优势,正逐渐取代钢球,成为搅拌磨机的首选磨矿介质。本项目研究了钢球、氧化铝陶瓷球和氧化锆陶瓷球等不同磨矿介质对黄铜矿粉磨产品表面特性、药剂吸附行为及浮选特性的影响机制。结果表明:磨矿介质密度越大,磨矿效率越高,但不同介质磨矿产品粒度组成差异不大。陶瓷球磨矿产品表面相对光滑,无铁质污染,而钢球磨矿会导致大量FeOOH和Cu(OH)₂生成并覆盖在颗粒表面,抑制黄铜矿浮选回收。氧化锆陶瓷球磨矿产品表面动电位更小,疏水性更好,浮选回收率比钢球高20个百分点。在浮选动力学方面,陶瓷球磨矿体系下,黄铜矿浮选符合经典一级动力学模型,而钢球磨矿体系下模型随条件变化。磨矿产品表面铁的羟基配合物影响理论最终浮选回收率,表面形貌和铁的羟基配合物共同制约浮选速率。陶瓷球磨矿扩大了浮选动力学差异,提高了黄铜矿的浮选回收率和速率。在药剂吸附行为方面,丁基黄药可与黄铜矿表面铁原子形成共价键,但FeOOH更易吸附且阻碍丁基黄药与黄铜矿表面的相互作用。优化磨矿介质选择可有效改善黄铜矿表面特性及浮选行为,实现硫化矿的高效回收利用。
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