原位构筑Ti2AlC/TiAl仿生层状复合材料及其构型-界面协同强韧化机制
批准号:
52101174
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
柳培
依托单位:
学科分类:
金属基复合材料与结构功能一体化
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
柳培
中文摘要
TiAl合金是航空航天领域理想的轻质高温结构材料,在TiAl中引入兼顾金属和陶瓷特性的Ti2AlC有望在保持低密度和高强度的基础上改善其室温塑性。但目前研究表明弥散分布Ti2AlC/TiAl复合材料存在室温强度-塑韧性倒置关系,其室温塑韧性远未达到预期水平。针对这一瓶颈性难题,本研究以复合材料宏观性能取决于微观组织(复合构型和界面结构)为出发点,基于Ti-Al-C反应体系并结合片状粉末冶金技术原位构筑Ti2AlC/TiAl仿生层状复合材料,旨在实现层状构型和复合界面协同强塑韧化的目标。通过先进的实验表征和多尺度计算模拟方法对Ti2AlC/TiAl仿生层状复合材料的构型演变规律、界面结构特征及键合性质、构型-界面与位错/微裂纹的动态交互作用等进行研究,揭示该复合材料的原位合成及构型调控机理,阐明其构型-界面协同强韧化机制。本研究可为我国轻质高温结构材料的发展提供理论和技术支撑。
英文摘要
TiAl alloys are the idea lightweight and high-temperature structural materials in the field of aerospace due to their excellent properties, the Ti2AlC/TiAl composite could effectively improve the plastic deformation capacity of TiAl alloys while maintaining the advantage of low density and high strength. However, the previous investigations have shown that the Ti2AlC/TiAl composite with the dispersive distribution has encountered the well-known dilemma of strength-ductility trade-off, and its room temperature toughness is far from the expected level. In order to solve this bottleneck problem, based on the concept of the macroscopic properties for a composite depend on its microstructure (composite configuration and interface structure), the Ti2AlC/TiAl composite with the biomimetic micro-nano laminated structure would be in-situ fabricated based on the Ti-Al-C reaction system and the flake powder metallurgy method in order to fully realize the strengthening and toughening potential caused by the synergistic action of layered configuration and interface microstructure. The task of this investigation is to reveal the in-situ fabrication mechanism, configuration control mechanism and microstructure-properties correlation mechanism of Ti2AlC/TiAl biomimetic laminated composite by clarifying the important scientific issues, such as microstructure evolution, interface microstructure characteristic and bonding properties, dynamic interaction between configuration-interface and dislocation/micro-crack. The present investigation could provide theoretical basis and technical support for the development of lightweight and high-temperature structural materials in our country.
针对TiAl合金室温塑性差的瓶颈性难题,本项目以自然界贝壳珍珠层微纳叠层结构的高强韧匹配特性为启迪,基于Ti-Al-C反应体系和片状粉末冶金技术原位构筑Ti2AlC/TiAl仿生叠层复合材料,旨在协同提升TiAl合金的室温强度和塑韧性。不同烧结温度下微观结构表征结果表明Ti2AlC相可在900℃下由TiAl相与TiC相反应合成,其原子尺度形成机制为:Ti2AlC初始成核后棱锥面倾向于与TiAl匹配,形成具有非共格的Ti2AlC/TiAl界面,该界面与Ti2AlC(0001)基面可以形成从TiAl向TiCx扩散的通道,有利于Ti2AlC的生长,且该界面可以遗传至最终的复合材料。微观结构表征结果表明,原位合成的微米叠层Ti2AlC和TiAl的平均厚度分别为~1.8 μm和~2.7μm,且形成大量共格Ti2AlC/TiAl界面。TiAl基体是由平均层间距为0.8 μm的微纳米γ-TiAl/α2-Ti3Al片层团组成,在经过热处理后γ-TiAl/α2-Ti3Al界面分布有纳米叠层Ti2AlC析出相,Ti2AlC/Ti3Al界面和Ti2AlC/TiAl界面均为共格匹配。室温压缩性能结果表明,微纳叠层结构Ti2AlC/TiAl复合材料的抗压强度和断裂应变均要高于TiAl合金和弥散分布Ti2AlC/TiAl复合材料。微柱压缩和分子动力学模拟结果表明,其优异的强度-塑韧性协同主要源于:i) Ti2AlC增强相在压缩变形过程中可以激活多种变形模式,即基面位错、原子尺度涟漪和扭折带;ii) 叠层结构的几何约束能够引起Ti2AlC和TiAl之间的应力再分配和裂纹偏转且叠层结构可以细化TiAl基体的晶粒,有效降低堆垛层错(SFs)和变形孪晶(DTs)在TiAl中运动的平均自由路径,出现了高密度的SFs和DTs交互作用;iii) 高密度的Ti2AlC(103)/TiAl(111)界面不仅可以作为位错的形核源,而且也可以作为位错运动的屏障。发表SCI论文12篇,其中中科院一区论文4篇,授权发明专利4项,申请人获评2022-2023中国材料大会优秀学术报告、第75届世界铸造会议(WFC 2024)“Best Youth Paper Award”和2022年度河南省国防科技进步一等奖。培养1名博士研究生、3名硕士研究生(已毕业2名),其中1人获2023年度河南省优秀硕士学位论文。
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海外基金