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基于核-壳-壳结构的耐高温各向异性Sm-Fe-N磁性材料及其机制研究

批准号:
52101235
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
陈海波
依托单位:
学科分类:
金属功能材料
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
陈海波

项目摘要

结项摘要

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中文摘要
各向异性钐铁氮是一种内禀性能优异的新型稀土永磁材料。然而受限于其矫顽力的高温损失,难以满足军工等领域对耐高温永磁材料的严苛需求。如何构建新的磁粉模型,优化元素组成,获得高Br、高Hcj、高(BH)max,并揭示其内在机制是亟待解决的重要科学问题。为此,本项目拟充分发挥Sm2Fe17N3相的高Bs特性,以其单晶颗粒为主相,并通过“还原-扩散-掺杂”的手段使其均匀包裹Mn、Co等元素的扩散层,以抑制表层“反磁化形核”,增加磁畴壁移动与翻转所需能量,维持矫顽力;此外,包覆SiO2使磁性相隔绝空气。从而构筑Sm2Fe17N3@Sm2Fe17-xMxN3@SiO2三层结构。系统研究核-壳-壳磁粉的构筑及结构调控方法,探究表层元素组成、扩散层厚度、包覆条件等因素对矫顽力的作用规律,深入探究成分结构与矫顽力之间的内在关联机制,为各向异性钐铁氮磁粉的高矫顽力化及其在高温领域的应用提供理论基础与实验依据。
英文摘要
Anisotropic Sm-Fe-N is a new type of rare earth permanent magnet material with excellent intrinsic properties. However, due to the high-temperature loss of its coercivity, it is difficult to meet the strict requirements of high temperature for permanent magnet materials in the military industry and other fields. In this field, how to construct a new magnetic particle model, optimize the element composition, obtain high Br, high Hcj, and high (BH)max, and reveal its internal mechanism have become important scientific issues that need to be addressed urgently. To solve these problems, this project proposed to give full play to the high Bs characteristics of the Sm2Fe17N3 phase, with its single-crystal particles as the main phase, and through the "reduction-diffusion-doping" method to make it uniformly wrap the diffusion layer of Mn, Co, and other elements to inhibit the "reversal magnetization nucleation" of the surface layer, increase the energy required for the movement and turnover of the magnetic domain wall, and maintain the coercive force. Furthermore, the coating of SiO2 makes the magnetic phase isolated from the air. Accordingly, a three-layer structure of Sm2Fe17N3@Sm2Fe17-xMxN3@SiO2 is constructed. The construction and structure control methods of core-shell-shell magnetic powder will be systematically studied, and the effect of surface element composition, diffusion layer thickness, coating conditions, and other factors on the coercive force will be carefully characterized. Additionally, the internal relationship between the compositional structure and the coercive force will be deeply explored. This project would provide an experimental and theoretical basis for the high coercivity of anisotropic Sm-Fe-N magnetic powder and its better application in the high-temperature field.
随着新能源汽车、微特电机等产业的快速发展,稀土永磁材料的重要性日益凸显,同时,微电机与传感器的节能化、电子设备小型化趋势对磁体的磁性能、温度稳定性、结构复杂性、尺寸精密度等方面提出了愈加严苛的要求。同时,由于稀土资源的伴生性,Nd资源的开发导致大量Sm资源闲置,因而开发新型的Sm系稀土永磁材料具有重要的社会与经济意义。各向异性Sm-Fe-N是一种内禀性能优异的新型稀土永磁材料,然而受限于其矫顽力的高温损失,难以满足严苛应用场合的需求。鉴于此,本文提出了通过元素扩散掺杂的方式构建新的磁粉模型,优化元素组成,并探究其变化机制。项目对掺杂金属元素M(Mn、Ti、W等)在Sm–Fe合金表面的扩散掺杂对矫顽力及其它性能的影响等方面开展了研究;通过熔炼法与喷雾热分解法开展了Sm-Fe母合金制备相关的工艺与机理研究,获得了无有害相α-Fe的Sm-Fe合金;分别通过金属离子表面液相包覆与金属氧化物固相混合的方式对Sm₂Fe₁₇@Sm₂Fe₁₇-xMx核壳结构母合金开展了系统化研究;探究了掺杂工艺、掺杂元素种类、掺杂元素添加量、扩散层厚度、包覆条件、多元素共掺杂对磁性能与耐高温热稳定性等方面,获得了微米级的Sm₂Fe₁₇N₃@Sm₂Fe₁₇-xMxN₃;探究了磁性能与粉体表面掺杂包覆以及相组成之间的关系;将制备得到的磁粉经过SiO₂包覆后与树脂粘结剂在高温下进行了混炼试验与表征,对复合磁体的性能与加工温度的关系展开了研究。本项目既有科学研究价值,又具有很好的应用前景和重要的战略意义,项目成果将为各向异性钐铁氮磁粉的研究与应用提供理论参考。
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