蓝宝石衬底上低位错密度、低残留应变AlN薄膜外延生长研究
批准号:
62104011
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
张立胜
依托单位:
学科分类:
半导体材料
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
张立胜
中文摘要
AlGaN基深紫外LED在杀菌消毒、印刷和非视距通信等领域拥有巨大的应用前景,而高质量AlN外延薄膜是制备高电光转换效率、高可靠性深紫外器件的基础与关键。纳米图形化衬底侧向外延在高质量AlN外延领域优势明显,但仍存在位错增殖控制和残留应变调控的不足。本项目以获得纳米图形化衬底上低位错密度、低残留应变AlN薄膜为目标,提出采用高晶体取向一致性纳米图形化AlN模板(NPAT)调控AlN晶柱晶体取向差异,减少位错增殖数量,并采用分步式合拢引入额外自由面,弯转控制增殖位错和高效弛豫薄膜应力的创新思路,系统开展NPAT上AlN外延生长动力学、缺陷控制和应变调控规律研究。在此基础上,制备位错密度低于5 E+7/cm2、残余应力低于0.2 GPa的高质量AlN外延薄膜,并实现器件验证。本项目研究内容是当前国际氮化物半导体研究领域的热点之一,可为高性能深紫外LED的制备提供理论和技术指导,推动其产业发展。
英文摘要
AlGaN-based deep ultraviolet LED has a great application prospect in sterilization, printing and non-horizon communication, and high-quality AlN epitaxial film is the basis and key for the preparation of deep ultraviolet devices with high wall-plug efficiency and high reliability. Epitaxial lateral overgrowth of AlN on nano-patterned substrate has obvious advantages in the field of high-quality AlN epitaxy, but it still has shortcomings in the control of dislocation generation and residual strain. In order to obtain AlN film with low threading dislocation density and residual strain on nano-patterned substrate, this project will creatively adopt high crystal orientation consistency nano-patterned AlN template (NPAT) to regulate crystal orientation difference of AlN crystals, reducing the generation of dislocation, and introduce additional free surface from step-by-step AlN column coalescence to control dislocation and residual strain of AlN film, then study AlN epitaxial growth kinetics, defect control and strain regulation laws on the NPAT systematacially. On this basis, this project can obtain high-quality AlN films with dislocation density less than 5 E+7/cm2 and residual stress less than 0.2 GPa, and realize device preparation on the AlN film. The research content of this project is one of the hot spots in the current international nitride semiconductor research field, which can provide theoretical and technical guidance for the preparation of high-performance deep ultraviolet LED and promote its industrial development.
蓝宝石衬底上高晶体质量、低残留应力AlN的制备是高性能DUV-LED研制的基础,本项目对此开展了系统的研究,并通过DUV-LED外延进行了验证:.(1)针对蓝宝石衬底上AlN外延缺乏位错湮灭和应力释放机制的问题,创新性提出了“晶体学面可控侧向外延”的方法。首先,采用纳米压印技术,将六方孔型阵列转移到AlN模板上,然后,通过选择性化学气相刻蚀或湿法刻蚀,保留AlN稳定晶体学侧面,获得具有六重对称性的正六方形孔洞,最后,进行AlN侧向外延有序合拢。外延过程中,人造AlN侧面提供了位错湮灭和应力释放的渠道,外延面的有序合拢减少了位错的二次增殖,最终,获得了高晶体质量、低残留应力的AlN薄膜。2.2-μm AlN外延膜(002)面摇摆曲线半宽92 arcsec,(102)面摇摆曲线半高宽222 arcsec;图形衬底上外延生长的AlN残留张应力最大值由6.4 GPa降低到2.1 GPa。.(2)在高质量AlN上,结合复合p型接触结构,提高了AlGaN基DUV-LED的光电性能。DUV-LED电光转化效率提升到10.8%。进一步针对DUV-LED可靠性问题,优化了p-AlGaN Mg掺杂激活工艺,提高了DUV-LED器件寿命。通过抑制热处理过程中p AlGaN的分解,保障了p接触的稳定性,DUV-LED L70寿命由不足200 h提升到5000 h。
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