SrAl2Si2O8增强h-BN复相陶瓷在动态载荷及热冲击作用下的响应行为与损伤机理
批准号:
52072088
项目类别:
面上项目
资助金额:
58.0 万元
负责人:
蔡德龙
依托单位:
学科分类:
结构陶瓷
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
蔡德龙
中文摘要
六方氮化硼(h-BN)陶瓷具有良好的耐高温、抗热震、绝缘性以及机械加工性能,在冶金、电子、化工以及空天飞行器用抗高温、高速介质冲击防护构件中具有广阔的应用前景。但是材料本身的强度还有待提高,在动态载荷和热冲击条件下的组织和性能演化规律还不明确。针对此问题,本项目拟采用溶胶-凝胶法引入SrAl2Si2O8为增强相,采用热压烧结工艺制备BN-SrAl2Si2O8复相陶瓷,探讨成分、制备工艺对复相陶瓷组织结构、力学、热物理性能的影响规律及强韧化机理;阐明BN-SrAl2Si2O8复相陶瓷在高温下的动态力学行为及破坏机理;将实验测试与有限元模拟结合,阐明复相陶瓷在热冲击作用下的显微组织结构和性能的演化规律,揭示其热冲击损伤机理。本项目的完成将为氮化硼基复相陶瓷的制备和性能优化设计提供有效途径,并进一步完善氮化硼陶瓷在高温动态力学、热冲击损伤领域的基础理论,具有重要的学术价值和潜在的工程应用前景。
英文摘要
Hexagonal boron nitride (h-BN) ceramics possess many prominent properties, including high temperature resistance, thermal shock resistance, good insulation and machinability, etc. Due to this combination of properties, h-BN ceramics have wide potential applications in the field of metallurgy, electronics, chemical engineering and protection components for aerospace vehicles. However, the strength of the h-BN ceramics needs to be improved, and the evolution of microstructure and properties under the dynamic compressive and thermal shock environments require further investigations as well. In this project, the SrAl2Si2O8, acting as a reinforcement phase, will be combined with h-BN via sol-gel method, and then hot-press sintered to obtain the BN-SrAl2Si2O8 composite ceramics. The purpose of our research is to systematically investigate the influence of composition and preparation process on microstructure, mechanical and thermophysical properties of the composite ceramics. The strengthening and toughening mechanisms will be analyzed and discussed in detail. Based on the results, the dynamic mechanical behavior and damage mechanism of the composites ceramics at high temperature will be revealed. Furthermore, the experiments and finite element simulation will be combined in this research to elucidate the evolution of microstructure and properties of composite ceramics under thermal shock conditions and reveal the thermal shock damage behavior and its mechanism. The accomplishment of this project will provide theoretical and technical supports for the preparation and optimized performance design of BN-based composite ceramics, and further improve the basic theory and their engineering applications targeted for high temperature dynamic compressive and thermal shock damage environments.
六方氮化硼(h-BN)陶瓷具有良好的耐高温、抗热震、绝缘性以及机械加工性能,在冶金、电子、化工以及空天飞行器用抗高温、高速介质冲击防护构件中具有广阔的应用前景。但是材料本身的强度还有待提高,在动态载荷和热冲击条件下的组织和性能演化规律还不明确。.本项目采用溶胶-凝胶工艺引入BaAl2Si2O8、SrAl2Si2O8等作为增强相制备BN基复相陶瓷,探讨成分、制备工艺对复相陶瓷组织结构及性能的影响规律与强韧化机理;阐明其在动态载荷、热冲击作用下的显微组织结构和性能的演化规律及机理,为BN复相陶瓷材料的应用奠定理论和技术基础,得到了以下结果:.(1)提出了溶胶-凝胶工艺制备BAS、SAS包覆BN复合粉体的方法,阐明了BAS、SAS相促进BN复相陶瓷烧结致密化,进而影响组织结构、力学性能及热物理性能机制。采用溶胶-凝胶法制备的复合粉体作为烧结原料烧结复相陶瓷,相比于使用直接球磨混合引入BAS的粉体,抗弯强度提高了22.7%,断裂韧性提高了17.7%。.(2)发现较低应变率下BN复相陶瓷在受到冲击时沿h-BN片层方向出现层裂,起到分散应力波和释放裂纹尖端应力集中作用的损伤机理;在较高应变率下裂纹扩展时尖端应力集中更大,临界失效时间短,层裂不能充分形成。依据损伤力学理论和实验数据拟合结果建立了室温下BN复相陶瓷材料的动态损伤本构模型,该模型对于高应变率动态压缩强度及应变的预测结果与实验结果吻合良好。.(3)根据实验数据和模拟的结果给出了BN复相陶瓷热震过程中RI判据对流换热系数的适用范围,并提出在更高的对流换热系数条件下应采用动态强度对RI判据进行修正,完善了BN复相陶瓷热震失效条件的预测方法。.本项目实施期间,发表SCI检索论文13篇,获授权国家发明专利8项,参加国内外学术交流5次(其中邀请报告5次,分会场主席2次)。
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