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基于位错工程理念的RT Q&P-D钢变形和断裂机理研究

批准号:
52071173
项目类别:
面上项目
资助金额:
58.0 万元
负责人:
何斌斌
依托单位:
学科分类:
金属结构材料与力学行为
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
何斌斌

项目摘要

结项摘要

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中文摘要
汽车轻量化是缓解我国环境污染及能耗的有效方法。提升淬火&配分(Q&P)钢的强度利于汽车轻量化并提高碰撞安全性。然而,使用传统强韧化方法在提高强度的同时往往损害塑性。.本项目通过位错工程理念促进室温淬火&配分(RT Q&P)钢的强度及塑性。在奥氏体形变无法有效增加RT Q&P钢奥氏体位错密度的基础上,提出配分过程中进行温轧变形,获得双相高位错密度结构,得到新型室温淬火&配分-变形(RT Q&P-D)钢。本项目研究RT Q&P-D钢的双相高位错密度结构对微观组织演变和宏观力学行为的作用机理;建立包含微观组织演变信息的物理本构模型和断裂准则,实现对RT Q&P-D钢力学行为及断裂过程的有效模拟;揭示RT Q&P-D钢的微观组织结构(层状构筑结构、高位错密度及亚稳态奥氏体)与断裂性能的定量关系。.本项目研究有助于优化Q&P钢的组织结构和力学性能,服务于第三代先进高强度钢的制备、组织优化和性能调控。
英文摘要
Developing lightweight structural components is an effective method to alleviate environmental pollution and energy consumption in our country. Elevating the strength of quenching and partitioning (Q&P) steel can provide extra benefits for further automobile weight reduction and improve passenger safety during crash events. However, improving the strength of Q&P steel by harnessing the conventional strengthening mechanisms frequently results in a reduced ductility, which is known as the strength-ductility trade-off in metallic materials. .The thrust of the present project is to increase the strength of room-temperature quenching and partitioning (RT Q&P) steel by using dislocation engineering concept. Based on the understanding that the deformation of austenite without decomposition (or ausforming) is not able to increase the dislocation density of austenite in RT Q&P steel, here we propose to combine the warm rolling and partitioning processes to obtain a dual-phase microstructure with high-dislocation density, enabling the development of a new room-temperature quenching and partitioning-deformation (RT Q&P-D) steel. The project will comprehensively investigate the effect of dual-phase high-dislocation density microstructure on the microstructure evolution and mechanical behavior of RT Q&P-D steel. Both physical models and fracture criterion which incorporate the microstructure evolution will be established in this project, facilitating the effective simulation of mechanical behavior and fracture in RT Q&P-D steel. The present project will thoroughly study the effect of initial microstructure such as hierarchical lamella microstructure, high dislocation density and metastable retained austenite grains on the fracture properties of RT Q&P-D steel in a quantitative way..The present investigation on the deformation and fracture mechanisms of RT Q&P-D steel developed by dislocation engineering concept will help to optimize the microstructure and mechanical properties of Q&P steel, contributing to the general understanding on the processing, microstructure and, property of 3rd generation of advanced high strength steel (AHSS).
汽车轻量化与高强韧钢研发的重要性.汽车轻量化是缓解环境污染、降低能源消耗的有效途径。提升淬火与配分(Q&P)钢的强度,不仅能减轻汽车重量,还能提高碰撞安全性。然而,传统强韧化方法在提升强度的同时常损害材料的塑性性能,难以满足实际需求。.项目研究目标与关键成果.本项目致力于研发满足汽车轻量化需求的新型高强韧钢铁材料,获得室温淬火与配分-变形(RT Q&P-D)钢,系统研究其制备工艺、组织结构和力学性能,取得以下成果:.1..抑制应力诱导马氏体相变获得强韧化.通过创新方法抑制应力诱导马氏体对塑性的负面影响,促进应变诱导马氏体形成,保持高加工硬化率,显著改善强度与塑性平衡。.2..冷轧与低温配分工艺优化.提升冷轧态中锰钢的塑性,同时保持高密度位错结构,实现高强度,展现良好的工业应用前景。.3..随炉冷却热处理工艺.提出基于随炉冷却的热处理方法,优化马氏体基体自回火过程,调控位错密度并抑制碳化物析出,仅需一步炉冷退火即可获得优异性能。.4..奥氏体变形对马氏体组织演化的影响.发现奥氏体变形能显著细化马氏体块状尺寸,改善微观组织结构,并通过纳米压痕技术研究奥氏体的机械稳定性和力学行为,取得重要发现。.5..奥氏体机械稳定性的纳米力学研究.纳米压痕力-位移曲线及组织分析表明,奥氏体在弹性应力范围内即可发生马氏体相变,但仅在压头接近退火孪晶界时触发。.6..双相纳米孪晶钢制备.通过深冷处理、两相区退火和轧制工艺,制备出屈服强度达1.2 GPa、均匀延伸率达15%的双相纳米孪晶钢,适用于高强度需求领域。.7..中锰高强韧钢断裂韧性研究.研究表明,温轧中锰钢的断裂韧性显著优于冷轧钢,其纳米尺度界面奥氏体能有效缓解变形不兼容,提升韧性并阻止裂纹扩展。.科学意义与应用前景.本项目为优化Q&P钢的组织结构和性能提供了理论支持和技术路径,对先进高强度钢的开发具有重要意义。研究成果不仅助力高性能钢铁材料的研发,还为汽车工业的可持续发展奠定了基础,展现出广阔的应用前景。
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