基于FCC卸出剂的废轮胎催化裂解终值产物定向调控机理研究
批准号:
52103117
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
田晓龙
依托单位:
学科分类:
高分子材料与环境
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
田晓龙
中文摘要
项目围绕废轮胎催化裂解制备高品质液体燃料过程中催化剂成本高、无法回用等难题,首次提出了FCC卸出剂用于废轮胎催化裂解新方法。并针对废轮胎、FCC卸出剂协同再利用过程中,产物可控性差、附加值低及目标产物收率低等问题,拟通过以下途径:①构筑卸出剂活化体系调控卸出剂结构及酸性分布,为废轮胎裂解提供合适的催化剂结构和卸出剂活化工艺;②寻求最佳催化裂解氛围,阻断中间产物的二次反应过程,再结合适宜的催化剂结构和催化裂解工艺调控目标产物生成过程;来提高目标产物的收率,并阐释催化裂解过程的科学现象及内在作用机制,解决废轮胎裂解过程中卸出剂构效关系及裂解产物分布规律两大关键科学问题,揭示反应机理与产物定向调控关系的本质,有效促进废轮胎催化裂解产物的定向转化,为开发低成本、高收益的废轮胎催化裂解产物调控技术提供理论支撑,实现废轮胎与卸出剂两种废弃物协同高值化再利用,达到社会效益与经济效益的双赢。
英文摘要
Focused on the problems of high cost and reusability of catalyst in the process of producing high quality fuel from waste tire pyrolysis, A innovative method of catalytic pyrolysis of waste tire with spent FCC Catalysts was proposed in this research for the first time. In the research, some problems such as poor controllability, low added value and low yield of target product, were found. Two means to resolve the key scientific problems of structure-activity relationship of spent FCC catalytic pyrolysis of waste tire and product distribution were also proposed. The means are as following. .(1) Construct the activation system of spent FCC catalysts to control the structure and acid distribution, to provide the optimum catalyst structure and activation process..(2) Research and choose the suitable pyrolysis environment to prevent the secondary reaction process of intermediate products. Then, combine the appropriate catalyst structure and catalytic pyrolysis process to control the target product formation path..The research interprets the scientific phenomenon and internal mechanism of catalytic pyrolysis process. This reveals the nature of the relationship between reaction mechanism and product directional control, effectively promotes the directional conversion of waste tire catalytic pyrolysis products, and provides theoretical support for the low-cost technology to improve the product valorization of waste tire pyrolysis.This research realizes the collaborative high value reuse of waste tires and spent FCC catalysts, and achieves a win-win situation of social and economic benefits.
废轮胎引发严重黑色污染,催化裂解是其资源化利用的有效方式,却存在催化剂成本高、无法回用的难题,为此,项目提出将FCC卸出剂用于废轮胎催化裂解新方法,利用FCC卸出剂调控裂解产物生成过程。项目针对废轮胎、FCC卸出剂协同高值化利用过程中,产物可控性差、附加值低及目标产物收率低等诸多问题,开展了FCC卸出剂用于废轮胎催化裂解终值产物定向调控机理研究,具体研究内容:①针对FCC催化剂的失活原因,探索了球磨、煅烧、微波、超声、浸渍等活化工艺对卸出剂活性的影响,构建满足废轮胎催化裂解要求的卸出剂活化体系;并将活化后的卸出剂用于废轮胎裂解,显著提高了橡胶\硫化橡胶裂解油品的产率,使其轻质组分中有价值的组分(苯、甲苯、乙苯和二甲苯)总含量提高150%以上;②采用原位谱学手段,在线捕捉废轮胎及废轮胎中的主要有机组分裂解中间产物,探究分子链的断裂机制及反应过程,探明卸出剂用于废轮胎催化裂解主要反应过程和目标产物的生成路径。③开展了催化裂解氛围、复合催化剂种类、催化剂位置、裂解温度等关键工艺参数对裂解产物影响规律的研究,发现在N2和CO2气氛下增加了油品轻质和中质组分的含量,使轻质组分含量提高了8%和4.5%,减少了重质组分的含量;裂解压力显著增加废轮胎裂解油中轻质组分和轻质芳烃的含量,减少中质和重质组分含量;采用赤泥原位+FCC卸出剂异位的催化方式,在压力的作用下可以进一步提高油品中轻质组分和轻质芳烃的含量,其中轻质组分能够提高至80%以上,轻质芳烃的含量能够提高至18%。④利用离散元方法模拟了异质介质尺寸分布对废轮胎裂解传热效果的影响,提出了高温低转速下非标准正态分布型异质介质强化胶黏状固体物料方法,建立了异质介质-温度-时间的关系式。本项目研究成果为废轮胎催化裂解低成本运行和卸出剂处理提供了一种可行性探讨,对于指导开发低成本、高收益的废轮胎催化裂解技术具有十分重要的理论和实践价值。
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