铜冶炼渣中铁橄榄石碱解聚及有害金属脱束缚与去除机理研究
批准号:
22076048
项目类别:
面上项目
资助金额:
64.0 万元
负责人:
朱能武
依托单位:
学科分类:
固废污染与处置化学
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
朱能武
中文摘要
解除铁橄榄石物相对有害金属束缚作用是铜冶炼渣无害化的难点。前期工作发现经碱解聚铁橄榄石后有害金属能被稀酸高效去除。本项目围绕铜冶炼渣碱解聚-酸浸过程的铁橄榄石解聚与有害金属去除机理,拟采用表面观察(SEM-EDS、TEM)、现代谱学(ICP-OES、XPS、XRD、NMR、EXAFS、ATP-FTIR)、理论计算(DFT)等3类研究手段,从铁橄榄石物相转化、有害金属脱束缚及去除3个层次,探究碱解聚过程主要影响因素、碱对铁橄榄石作用、铁橄榄石转化过程,解析铁橄榄石碱解聚前后对有害金属的束缚与脱束缚关系,研究有害金属与铁橄榄石脱束缚热化学过程,研究碱解聚、酸浸过程有害金属去除机理。项目实施后可形成碱解聚过程铜冶炼渣中铁橄榄石物相转化机理,获得铁橄榄石解聚过程中有害金属脱束缚机理,提出碱解-酸浸过程有害金属去除机理,丰富铜冶炼渣中铁橄榄石解聚与无害化理论,为富含铁橄榄石物相冶炼渣处理提供借鉴。
英文摘要
To relieve the bonding effect of the fayalite on the harmful metals is the difficulty to realize the harmlessness of copper melting slags (CMS). Our previous work found that the harmful metals in the alkali disaggregated fayalite CMS could be easily removed by diluted acid. This project aims at the mechanism of alkali disaggregation of fayalite, and debonding and removal of harmful metals in CMS, adopting three types of research means including morphology observation (SEM-EDS and TEM), modern spectroscopy (ICP-OES, XPS, XRD, NMR, EXAFS and ATP-FTIR) and theoretical calculations (DFT), from three levels including the phase transformation of fayalite, debonding and removal of harmful metals, will explore the major factor affecting alkali disaggregation, the role of the alkali to the fayalite and the transformation process of the fayalite. Meanwhile, the project will analyze the bonding and debonding of harmful metals before and after fayalite alkali disaggregation, and investigate the thermal chemical process of the debonding of harmful metals from fayalite. In addition, the project will study the mechanism of harmful metals removal during the alkali disaggregation and acid leaching processes. After the implementation of the project, it is prospected to clarify the mechanism of the fayalite phase transformation during the alkali disaggregation, to raise the mechanism of harmful metals debonding from fayalite, and to obtain the mechanism of harmful metals removal during the alkali disaggregation and acid leaching processes. It will provide novel knowledge for the alkali disaggregation and harmlessness of CMS and smelting slags being rich in fayalite.
铜冶炼渣堆存量量和产生量巨大,其无害化、减量化是当前面临的突出问题。本项目围绕铁橄榄石解聚与重金属去除机理,研究了碱解聚过程铁橄榄石物相转化机理,探索了铁橄榄石解聚过程中有害/有价金属脱束缚规律,考察了碱解-酸浸工艺对富含铁橄榄石的铜冶炼渣无害化效应,发展了碱解聚耦合球磨分级次选工艺。结果表明:(1)铜冶炼渣的主要物相为Fe2SiO4(47.4%)、CaFeSi2O6(38.7%)、Fe3O4(11.0%)和Fe(2.9%),重金属砷、铅和铜的分布与铁橄榄石和辉石矿物密切相关。其中,铜、铅和砷被Fe2SiO4束缚的比例分别高达76.9%、85.0%和89.7%,且Fe2SiO4对重金属束缚最强。(2)NaOH可解聚铜冶炼渣中Fe2SiO4并向磁铁矿物相转化,Fe-O-Si化学键强度明显变弱。As、Cu、Pb等被束缚在Fe2SiO4晶格中,碱解聚可使重金属暴露并减弱束缚关系。(3)在优选条件下,As、Cu和Pb的总浸出率分别为99.7%、99.9%和99.1%。与未解聚处理的铜冶炼渣中的总浸出率相比,经碱解聚处理的铜冶炼渣中As、Cu和Pb总浸出率分别显著提高73.3%、72.2%和22.4%。(4)进一步地,球磨耦合磁选回收的磁铁矿中铁的品位高达72.4%,15.5%的铜和16.6%的锌以尖晶石铁氧体的形式高效回收。与对照组相比,球磨后磁性产品中铁的回收效率和品位分别提高了52.1%和49.2%。球磨促进了Fe3O4与非磁性杂质的显著解离,并促使铜和锌转化为铁氧体,级联磁选提高了弱磁性铁氧体和Fe3O4的分离效率。(5)结合项目取得的关键机理成果,实现了富含铁橄榄石铅冶炼渣无害化同步铅提取、铜阳极泥活化与主要金属分步提取、光伏组件银和铝高效去除与硅片无损回收。项目为富含铁橄榄石物相的冶炼渣无害化、减量化提供了新思路。
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