不锈钢双极板表面聚多巴胺-Ti3C2Tx(MXene)-导电聚合物复合涂层构建及协同防腐机制
批准号:
22072068
项目类别:
面上项目
资助金额:
63.0 万元
负责人:
陆洪彬
依托单位:
学科分类:
电化学
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
陆洪彬
中文摘要
开发新型高效导电耐蚀涂层是突破质子交换膜燃料电池(PEMFC)金属双极板腐蚀瓶颈问题的关键。本项目首先利用多巴胺自聚合特性在不锈钢表面构建聚多巴胺(PDA)底层,然后采用电聚合在PDA表面沉积Ti3C2Tx(MXene)改性的导电聚合物(CPs)面层,获得PDA-Ti3C2Tx(MXene)-CPs导电耐蚀复合涂层。利用Ti3C2Tx(MXene)二维材料高导电导热特性及其物理屏障、阴极保护作用提高双极板的导电耐蚀性能;通过引入植酸和樟脑磺酸,巧妙实现涂层在微小缺陷处自修复。通过研究复合涂层组成与制备工艺对导电耐蚀性能的影响,获得附着力高、电导率高、防腐性能优异的PDA-Ti3C2Tx(MXene)-CPs复合涂层及制备技术,揭示界面结合机理,阐明协同防腐机制,为高性能不锈钢双极板在PEMFC中的应用提供技术积累。
英文摘要
The development of new and high-efficiency conductive and anticorrosive coatings is the key to resolve the corrosion bottleneck problem of metallic bipolar plates for proton exchange fuel cell (PEMFC).In the present project, we design a novel composite coating system which contains a polydopamine (PDA) layer and a conductive polymer (CP) layer modified by Ti3C2Tx(MXene) for corrosion protection of stainless steel bipolar plates in PEMFC. In this PDA-Ti3C2Tx(MXene)-CPs composite coating system, the utilized dopamine which exhibits self-polymerization property can construct a flat and dense PDA underlayer on the surface of stainless steel bipolar plates, while the conductivity and the corrosion resistance of the coating can be improved by the outer CPs layer modified by the Ti3C2Tx(MXene), which is a new 2d material with many advantages such as high electric and thermal conductivity, physical barrier and cathodic protection anticorrosive mechanism. Meanwhile, the self-healing property of the composite coating can be obtained by the introduction of special dopants, e.g., phytic acid and camphorsulfonic acid, further achieve the long-term intelligent corrosion protection for stainless steel bipolar plates. This project will systematically investigate the effects of the preparation on the key performance of PDA-Ti3C2Tx(MXene)-CPs composite coating, such as corrosion resistance and conductivity, and ultimately fabricate a composite coating system with strong adhesion, superior electrical conductivity and excellent corrosion protection ability. This project will reveal the interface bonding mechanism between PDA and stainless steel bipolar plates, and will clarify the cooperative anticorrosion mechanisms of PDA-Ti3C2Tx(MXene)-CPs composite coating, further provide a theoretical foundation and technical accumulation for the practical application of the high-performance stainless steel bipolar plates in PEMFC.
为抑制不锈钢双极板的表面腐蚀,降低接触电阻,提高其在PEMFC环境中服役可靠性,本项目通过高性能树脂、导电聚合物、二维材料Ti3C2Tx(MXene)等技术创新,设计开发了Ti3C2Tx-碳黑-丙烯酸环氧涂层、聚吡咯(内层)和Ti3C2Tx-丙烯酸环氧(外层)高性能双层涂层、聚吡咯/Ti3C2Tx(MXene)复合涂层、头孢氨苄装载介孔纳米二氧化硅自修复涂层、PEDOT-PSS/水性丙烯酸防腐复合涂层、相分离PMMA多孔涂层等6种兼具防腐和导电功能的新型复合涂层,优化了涂层制备工艺和关键性能,阐明了导电和防腐蚀机理。研究表明:通过在传统聚合物涂层中引入层状结构的Ti3C2Tx(MXene)纳米片能够提供阴极保护并增强物理屏障作用,显著提高不锈钢双极板的防腐性能;通过引入导电碳黑、导电聚合物、Ti3C2Tx(MXene)提高了复合涂层的导电性,涂层界面接触电阻(ICR)低至15.5 mΩ·cm-2;发明了不锈钢双极板表面聚吡咯/Ti3C2Tx(MXene)复合涂层的一步电沉积技术,通过阻隔效应、阳极保护协同作用提高了复合涂层的耐腐蚀性能;巧妙地将过期的头孢氨苄装载封装到介孔二氧化硅中并制备自修复复合涂层,通过头孢氨苄的缓释和吸附作用有效抑制了阴极的腐蚀反应;设计并制备了聚(3,4乙烯二氧噻吩)-聚苯乙烯磺酸(PEDOT-PSS)/水性丙烯酸树脂复合涂层,腐蚀电流密度仅为0.86 µA·cm−2,达到了2025年DOE目标(1 µA·cm−2);采用相转化法在锌负极表面制备了多孔聚甲基丙烯酸甲酯(PMMA)涂层,显著减少锌负极循环过程中的副产物产生,有效提升锌负极的界面稳定性。本项目不但获得了纳米二维材料改性聚合物系列涂层的组成与制备工艺,而且阐明了其导电和防腐机制,为设计高效金属电极体系提供了重要的理论基础和技术积累。
Sn/β-环糊精改性离子弹性体自修复涂层的构筑及其锌负极稳定机理
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批准号:52571082
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项目类别:面上项目
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资助金额:50.00万元
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批准年份:2025
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负责人:陆洪彬
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依托单位:
国内基金
海外基金