空间外热流全反射热控涂层制备及其辐照稳定性研究
批准号:
12075118
项目类别:
面上项目
资助金额:
63.0 万元
负责人:
吕金鹏
依托单位:
学科分类:
粒子束与物质相互作用
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
吕金鹏
中文摘要
当前国内外广泛在役的热控涂层突出存在空间外热流反射率低和辐照稳定性差等不足之处,难以满足快速发展的水星、太阳等高温强辐射环境下服役的近日深空探测器和空间低温天文观测望远镜等航天器的苛刻热控需求。本项目基于光谱设计和微结构调控与构筑,探求制备一种可全反射空间外热流的深冷型轻质抗辐照热控涂层。重点研究全反射涂层复合颜料的原位合成工艺、空间光热特性及其抗辐照性能,突破发展高温近日探测和低温深冷天文观测的热控涂层技术瓶颈,研究揭示涂层空间辐射环境条件下的退化过程及机理,为探索防护复杂空间极端环境综合作用下的材料制备技术和功能材料在航天器的应用提供研究基础和技术支持。
英文摘要
ZnO based white thermal control coatings (TCC) have been widely used to tune the thermal balance of spacecraft, due to its low solar absorptance and high emissivity. However, the TCCs’ lifetime suffered gradual degradation from cosmic radiation as well as the strong absorption of solar UV rays. Therefore, it is of great significance to fabricate lightweight and radiation-resistant coatings with novel thermal control ability. In our previous study, we synthesis composite pigments with tunable hollow structure, morphology, size distribution and optimized thermal-optical property. In this proposal, we plan to fabricate full-spectrum reflective lightweight coatings with ultralow solar absorptance and novel radiation-stability through optical design and defect engineering. The synthesis technology, thermal-control property and space radiation stability of the as-constructed coatings will be explored. Special attention will be paid to establish the radiation resistant principles for ZnO with varied dimensions through component, structure design as well as defect engineering. This project will be not only beneficial for fabricating novel coatings with enhanced lifetime, but also helpful in designing other smart materials used for deep-space exploration.
当前国内外在役热控涂层突出存在空间外热流反射率不高、辐照稳定性差以及重量大等不足之处,严重制约着快速发展的高温近日探测和空间站等长寿命航天器的可靠性。本项目基于涂层光谱匹配设计、颜料微结构构筑、成膜剂杂化改性和涂装工艺的优化,结合有限元光热仿真,探索设计制备了一种兼具轻质、超低吸收比和优异空间环境辐射稳定性的深冷型热控涂层。首先调控合成具有Mie散射粒径分布的ZnO和SiO2纳米结构,通过原位生长构筑了具有梯度核壳结构和太阳光谱全反射特性的Zn2SiO4复合颜料。其次基于高温高压水热反应制备出高透性水玻璃粘结剂,进而通过有限元仿真优化设计了涂层粒径形貌、颜料粘接剂比例和膜厚,制备出αs/eH=0.096的Zn2SiO4基轻质超低吸收热控涂层。相比于传统氧化锌基Z-93涂层(αs/eH=0.19),涂层吸辐比降低1倍。通过对ZnO、六方BN和Zn2SiO4基热控涂层进行等效模拟GEO轨道10年期真空质子辐照实验,发现Zn2SiO4涂层在辐照前后的太阳吸收比均保持最低,仅从0.09退化至0.193。同时,Zn2SiO4涂层的红外发射率在辐照前后基本无变化,表明涂层具有优异的光热性能和辐照稳定性。本项目制备的空间外热流全反射热控涂层,不仅可应用于空间近日高温探测和低温深冷天文观测,在建筑物辐射致冷及紫外线防护等民用领域亦具有广泛应用前景。
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海外基金