铋在易切削钢中赋存状态及转化机制研究
批准号:
52074179
项目类别:
面上项目
资助金额:
58.0 万元
负责人:
付建勋
依托单位:
学科分类:
钢铁冶金
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
付建勋
中文摘要
本申请针对铋在易切削钢中的赋存状态及转化机制展开研究,在热力学分析基础上, 通过高温冶炼试验探究铋在易切削钢中的赋存形式,分析铋含量变化对易切削相组成的影响规律,寻找适宜的成分配比;通过枝晶生长热模拟实验、定向凝固仪实验,摸索易切削相在凝固降温过程的析出顺序,摸索凝固过程中易切削相竞争性析出的规律,归纳易切削相形态优化、成分均匀的控制条件;通过热处理实验、高温共聚焦原位观测实验,研究热履历对易切削相固溶、分解、相变、转化行为的影响规律,分析易切削相在化学冶金、物理冶金过程的赋存及转化规律;总结铋系易切削成分优化、组织均匀、形态优化的控制条件,为高品质易切削钢开发进行机理探索。
英文摘要
This application aims to conduct the investigation in the light of the occurrence state of Bi in free-cutting steel and its transformation mechanism. Based on the thermodynamic analyses, the high-temperature smelting experiments are carried out to determine the forms of Bi existing in the steel, and to analyze the laws of influence of various Bi contents in steel on the compositions of the free-cutting phases, and further to seek the proper proportions of the composition. Together with the experiments carried out by using a dendritic growth thermo-simulator and a horizontally directional solidification device, the precipitation sequences of the free-cutting phases during the solidification and temperature-drop are explored, the competitive precipitation laws of the free-cutting phases during the solidification are analyzed, and the control conditions for the morphology optimization and composition homogeneity of the free-cutting phases are sought. Combined with the experiments of heat treatment and in situ observation by a high-temperature laser confocal microscope, the laws of the effect of thermal history on the solid solution, decomposition, phase transformation, and conversion behaviors of the free-cutting phases are studied, the existence and conversion laws of the free-cutting phases in the process of the smelting-solidification -heating-rolling temperature-drop are analyzed, and the high-temperature physical parameters and critical variables of the free-cutting phases in the smelting-continuous casting-heating furnace-rolling are sought. Finally, the conditions for the composition optimization, microstructure uniformity and morphology optimization of Bi free-cutting series are concluded to lay the theoretical foundation for the development of the Bi-containing free-cutting steels
本课题开展了铋在易切削钢冶炼-凝固-加热过程赋存状态及转化规律研究.解析了铋在钢中的赋存形式,发现了铋在室温几乎不溶于钢基体;当钢中加入铋后,少量的单质铋偏析于原奥氏体晶界,大部分的铋与MnS夹杂伴生,形成微包裹、半包裹、全包裹、腔桥、背桥形式的Bi-MnS易切削相;随着易切削钢中Bi含量的增加,钢中Bi-MnS相中的铋面积占总铋面积的百分比增加;Bi-MnS是铋在易切削钢中最主要的存在形式;发现冷速能细化易切削钢凝固组织一次、二次枝晶臂间距;铋能细化易切削钢凝固组织一次、二次枝晶臂间距;Bi单质在钢凝固过程是正偏析元素;借助高温相变热模拟仪,解析了含铋易切削钢降温过程的体积变化规律及机制,研究发现当温度在280~800 °C区间,760 ppm Bi含量易切削钢的体积热膨胀曲线呈微上凸下降趋势,其二阶导数为负值;冷却过程铋的体积收缩率比钢基体小,抑制了钢基体收缩,使钢体积收缩率减缓。本项目发表论文47篇,其中第一标注为28篇,第二标准为15篇,第三标注为4篇,本基金的应用成果“绿色环保型超易切削不锈钢冶金工艺技术开发及产业化应用”项目, 2024年荣获浙江省科学技术进步二等奖。
MnS凝固析出之后生长行为的实验研究及数值解析
-
批准号:51874195
-
项目类别:面上项目
-
资助金额:60.0万元
-
批准年份:2018
-
负责人:付建勋
-
依托单位:
钢在凝固过程液-固两相时高温蠕变行为的解析
-
批准号:51671124
-
项目类别:面上项目
-
资助金额:60.0万元
-
批准年份:2016
-
负责人:付建勋
-
依托单位:
连铸坯纵裂诱导机制及其数值模拟和热态模拟
-
批准号:51474142
-
项目类别:面上项目
-
资助金额:80.0万元
-
批准年份:2014
-
负责人:付建勋
-
依托单位:
国内基金
海外基金