硫酸铅定向还原及氧化亚铁诱导强化固硫绿色提铅过程三相平衡调控机制
批准号:
52104356
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
李云
依托单位:
学科分类:
有色金属冶金
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
李云
中文摘要
密闭富氧负压炉还原固硫定向熔炼是国家推荐的涉重金属重点行业清洁生产先进适用技术,能高效处置回收复杂含铅固废。但技术瓶颈在于“粗铅-铁锍-炉渣”三相产物内铅行为分散,铁锍含未反应的PbS较高(10wt.%-15wt.%),阻碍了其工程应用。针对上述问题,本项目提出含铅固废还原固硫诱导强化绿色提铅技术思路,通过定向还原硫酸铅制备硫化铅,诱导强化硫化铅-氧化亚铁交互反应动力学,优化“铁锍-炉渣”组成,定向调控“粗铅-铁锍-炉渣”三相平衡,实现铅定向富集。项目重点研究突破还原体系铅盐高效转化技术、还原诱导强化固硫绿色提铅技术和“粗铅-铁锍-炉渣”三相平衡铅定向富集技术,查明硫化铅转化反应动力学强化机制,揭示氧化亚铁诱导强化固硫提铅界面行为及相转化机理,摸清“铁锍-炉渣”组成优化及“粗铅-铁锍-炉渣”三相平衡调控机制,最终构建还原固硫诱导强化绿色提铅技术原型,助力该技术工程化推广应用。
英文摘要
Reductive sulfur-fixing directional smelting in the closed oxygen-rich negative pressure furnace is an advanced and applicable technique recommended by China for clean production in key industries related to heavy metals. It enables to recycle lead-containing solid wastes in high efficiency with broad prospects for industrialization. However, the main problems lie in the dispersion of lead behavior in the obtained "crude lead-matte-slag" polyphase products, and the high unreacted and remained PbS in ferrous matte (10 wt.%-15 wt.%), which hinders its industrialization and application. In view of the above issues, this project proposed a technical idea of inductively strengthened reductive sulfur-fixation for green lead-extraction from lead-containing solid wastes. Firstly, lead sulfide was prepared by directional reduction from lead sulphate, then the interaction kinetics of reaction between lead sulfide and ferrous oxide was induced and enhanced, and the composition of matte and slag was optimized, finally, metallic Pb was directionally enriched in crude lead product by controlling the three-phase equilibrium of "crude lead-matte-slag". The project focuses on and breaks through the technologies of high-efficient conversion of lead salt in reduction system, the green lead extraction inductively strengthened by reduction and sulfur-fixation reactions, and lead directional enrichment in the "crude lead-matte-slag" three-phase equilibrium system. Thus, the kinetic strengthening mechanism of lead sulfide conversion reactions was identified, the interface behavior and phase transformation mechanism of lead extraction reactions involved enhanced sulfur-fixation and induced by ferrous oxide were revealed, and the "matte-slag" composition optimization strategy as well as the three-phase equilibrium law and controlling mechanism of "crude lead-matte-slag" were figured out. Finally, a prototype for green lead extraction enhanced by reductive sulfur-fixation reactions was expected to be constructed, contributing to promoting the engineering application of this technology.
针对我国有色金属冶炼、化工、环保及电子等工业含铅固废产排量大,现有处置技术流程复杂、成本高、有价金属回收清洁度低、综合回收效果差及低浓度SO2污染等问题,本项目提出了含铅固废还原固硫熔炼短流程清洁回收工艺,通过研究,摸清了含铅固废中主要组分PbSO4分解路径与可控分解调控方法,揭示了PbSO4-FexOy-C体系铅提取过程相态转化机理,摸清了熔炼条件对铅直收率和固硫率影响机制,最终形成还原固硫诱导强化一步绿色提铅技术原型。项目开发的还原固硫熔炼技术可同时处理原生铅及复杂含铅二次物料,实现一步炼铅,突破现有火法工艺氧化还原过程多炉、分步进行技术思路,有价金属回收率高;硫固定于熔体内,有望从根本上解决低浓度SO2污染问题,清洁环保,烟气无需制酸工序,吸收后可达标排放,助力铅行业清洁生产与绿色发展,工业化前景广阔。项目成果有望为我国铅行业清洁生产及提升资源利用率提供创新性的解决方案和关键技术理论支撑。
硫化铋精矿短流程清洁熔炼体系有价金属协同提取与多相平衡调控机制
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批准号:2021JJ40747
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项目类别:省市级项目
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资助金额:0.0万元
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批准年份:2021
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负责人:李云
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依托单位:
国内基金
海外基金