废弃烟梗微波膨化过程多物理场耦合与调控机理研究
批准号:
32060416
项目类别:
地区科学基金项目
资助金额:
35.0 万元
负责人:
资文华
依托单位:
学科分类:
农业生物系统工程学
结题年份:
2024
批准年份:
2020
项目状态:
已结题
项目参与者:
资文华
中文摘要
生物质资源的增值利用对促进我国循环经济发展具有重要科学意义和社会价值。本项目针对废弃烟梗微波膨化过程存在膨化不均匀、过程难以稳定控制等技术难题,开展废弃烟梗微波膨化过程多物理场耦合与调控机理研究。研究烟梗物料微波介电特性,探明物料介电特性随微波作用条件和温度变化的动态规律;通过数值模拟方法,建立烟梗微波膨化过程多物理场耦合动态介电特性模型和传热传质模型,探究微波能吸收与转化、传热传质与体积膨胀、孔隙形成等过程变化规律,阐明微波能量强度、物料温度与介电特性的构效关系,揭示烟梗微波膨化多场耦合机理,构建温度反馈-微波控制理论方法;研究烟梗微波膨化动力学特性,探索微波膨化条件对烟梗膨胀率、产物填充性能和色泽等指标的影响规律,揭示烟梗微波膨化与产物质量调控内在协同机制,形成烟梗微波膨化过程精准控制、产品质量稳定调控技术原型和基础理论。项目研究对促进废弃烟梗资源再制造产业发展和增值利用具有重要价值。
英文摘要
The value-added utilization of biomass resources has important scientific significance and social value to promote the development of circular economy in China. In this project, we have proposed the study on the mechanism of multi-physics coupling and regulating in the process of microwave expansion of waste tobacco stem, as there are some technical problems during tobacco stem expansion and product preparation via microwave radiation, such as non-uniform expansion, stability control difficulty in process, etc. The dielectric properties of tobacco stems will study under the microwave action, and to investigate the effects of microwave expansion conditions and temperature on the dielectric properties of materials. Mainly, the dynamic dielectric properties model and heat-mass transfer model are established by numerical simulation method during microwave expanding process of tobacco stems, which is to simulate the processes of microwave energy absorption and transformation, heat transfer and volume expansion, and pore forming, and explore the internal relationship among microwave energy intensity, material temperature and dielectric properties, revealing the microwave expanding mechanism and establishing the theory method on the temperature feedback-microwave control. Meanwhile, the dynamics of microwave expansion of tobacco stem are also studied for exploring the influence of microwave expansion conditions on key indexes such as tobacco stem expansion rate, product filling performance and color, revealing the cooperation mechanism of microwave expanding tobacco stem and the product quality control. Overall, the project will form the technical prototypes and basic theories in accurate control of microwave expansion process of tobacco stem and stable control of product quality. The research of this project has a great value to promote the remanufacturing industry development and value-added utilization of agricultural waste tobacco stem resources.
项目针对废弃烟梗微波膨化过程存在膨化不均匀、过程难以稳定控制等技术难题,开展了烟梗微波膨化过程多物理场耦合与调控机理研究,其主要成果如下:(1)生物质烟梗介电特性受物料含水率和温度变化影响较大,并与物料糖类物质、细胞壁物质含量及孔结构紧密相关。初始加热阶段(室温-150℃),随物料含水率和温度增大其介电常数和损耗因子增加,150-450℃则呈现先增加后减小的趋势,当温度为450-800℃时其随温度增加而增加。(2)基于高斯函数(干燥/热解阶段)和S型函数(碳化阶段)建立了物料加热过程微波动态介电模型,客观描述了物料介电特性与温度之间的函数关系,并通过热解产物分析阐明烟梗物料干燥和热解阶段的介电损耗机理主要为偶极极化(水分子、极性分析、极性官能团),碳化阶段则以界面极化(空间电荷)为主。(3)建立了烟梗微波膨化电磁-热-质-力耦合模型,通过电场、温度场和水分场与能量演变分布模拟,揭示电场分布不均是导致热点/冷点的根本原因,且不均匀的温度分布反映在由界面极化和驻波引起的热点形成;构建了温湿度反馈微波控制方法和近场边界调控理论,通过控制热响应参数和温湿度反馈微波功率可以改变微波电场强度分布,以调控烟梗内部温度分布和能量吸收,双馈波导腔体设计对烟梗具有更好的电场分布、微波能量吸收和加热均匀性,当烟梗含水率30%,并使其保持在腔体的低区域(0-10 cm),其平均能量效率可达59.15%,最大能量效率为87.79%。(4)基于Lewis水分子运动指数模型和Sigmoid非线性拟合建立了烟梗微波膨化过程膨化率和膨化速率模型,阐明烟梗微波膨化过程呈现快速升温、水分子汽化、膨化三个阶段,并通过熵权TOPSIS法及相关性分析探明微波作用条件与产物质量指标之间存在较强相关性,进而提出微波加热过程物料外观色泽、糖类物质含量快速监测可作为反映产物品质等级的关键指标和质量调控技术手段。总之,项目研究总结形成了烟梗微波膨化和生物质加热基础理论,对促进生物质资源增值利用具有重要参考价值。
国内基金
海外基金