有机硼酸酯化纳米纤维素的绿色可控制备及协同润滑机理研究
批准号:
52105238
项目类别:
青年科学基金项目(C类)
资助金额:
30.0 万元
负责人:
孟元
依托单位:
学科分类:
摩擦学及机械表界面科学
结题年份:
2024
批准年份:
2021
项目状态:
已结题
项目参与者:
孟元
中文摘要
高效兼绿色已成为润滑添加剂未来发展方向,纳米纤维素作为绿色润滑添加剂的首选材料,其酯化方法尚不环保、摩擦学性能及机理亟需改进。本项目拟运用绿色酯化技术结合元素杂合原理,构制可适用于宽工况环境的有机硼酸酯化纳米纤维素润滑油添加剂-OBN,研究其水解稳定性能、摩擦学性能及物化协同润滑机理。拟采用酸性离子液体绿色溶剂/催化剂体系,同时对纳米纤维素进行亲油改性和硼酸酯化而构制OBN,解析其微观物化结构,形成绿色可控制备方案;评测OBN水解稳定性能,并掌握1-2种水解控制方法;评估OBN摩擦学性能,检验其物化协同润滑作用,明确其适用工况范围,建立“微观物化结构-协同润滑作用”间的构/效关系,提出摩擦学性能优化途径,阐明OBN、摩擦界面、润滑油膜共同在摩擦热力耦合作用下的摩擦微观演变机制,揭示物化协同润滑作用发生机理。本项目将为纳米纤维素在摩擦学领域的应用以及高效绿色润滑添加剂的研制提供技术指导与理论支持。
英文摘要
Lubricant additive is developing towards efficientization and greenization. Nanocellulose has been regarded as the first-choice candidate material for green lubricant additive, but its esterification approaches are still unfriendly to the environment and its tribological performance and mechanism needs to be improved further. In this project, a green esterification technique coupled with the element hybridization theory is adopted to synthesize organic borate-esterified nanocellulose (OBN) lube additive, which can be used under normal and severe working conditions, and studies on hydrolytic stability, tribological properties and physicochemical synergistic lubrication mechanism of OBN will also be conducted. Specifically speaking, nanocellulose will undergo oleophilic modification and borate esterification simultaneously by using acidic ionic liquid as solvent and catalyst, and thus OBN will be synthesized successfully. The physicochemical microstructures of OBN will be analyzed detailedly, and then a green controllable preparation strategy for OBN will be proposed. The hydrolytic stability of OBN will be evaluated, and accordingly several feasible methods to control its hydration will be put forward. Furthermore, the tribological properties of OBN will be investigated systematically to investigate the physicochemical synergistic lubrication effect between BNC’s nanocellulose component and the boric acid ester structure, and define the range of its applicable working conditions. The structure-function relationship between the physicochemical microstructures and the synergistic lubrication effect will be established, and consequently an optimization plan for the tribological performances can be put forward. The tribological physicochemical evolution process of OBN, friction interface and lubricating oil film under the coupling conditions of friction heat and force will be explored and explained, and thus the physicochemical synergistic lubrication mechanism of OBN will be revealed. This project will provide technical and theoretical support for application of nanocellulose in tribology and further development of eco-friendly lubricant additive.
可持续发展和绿色摩擦学的背景下,环保、高效、廉价已然成为润滑添加剂的发展趋向。纳米纤维素作为典型的纳米生物质,用作润滑添加剂具有独特优势,潜力巨大。然而,其酯化改性方法不环保、摩擦学性能不突出、润滑机制较单一,这限制了其在润滑油、脂中的应用。本项目以二甲基亚砜为溶剂、酸性离子液体为催化剂,开发了针对纳米纤维素的绿色酯化新方法,成功实现了对纳米纤维素同步进行亲油改性和硼酸酯化,制备了正丁基硼酸酯化纤维素纳米晶(CNCb)与正辛基硼酸酯化纤维素纳米纤维素(CNFo)。通过对二者进行表征分析可知:酯化改性发生于纳米纤维素外表层葡萄糖单元的C2和C3位,基本未影响其结晶度和微观形貌,但明显改善了团聚现象并略微降低了热稳定性;取代度则主要取决于反应温度与反应时间(CNCb在80℃、5h获得最高取代度,即为0.20;CNFo则在70℃、4h取得最高取代度,即0.23)。CNCb用作润滑添加剂,经超声震荡后在蓖麻油中呈现长期稳定的单分散态;CNFo可同时用作润滑添加剂和稠化剂,其浓度>12wt%即可使油酸成脂。流变学测试表明,CNFo稠化脂不仅具有良好的剪切变稀行为,而且相比CNF稠化脂有更强的剪切恢复。摩擦学实验证明,CNCb具有出色的减摩抗磨效果,并强烈依赖于浓度、载荷、频率。如2wt%CNCb可使摩擦系数和磨损体积相比纯蓖麻油分别减小23.7%和59.2%,且相比CNC更加高效;CNFo则适用于相对高载荷和高转速条件(>10N;>150rpm),如在15N和225rpm条件下,15wt%CNFo稠化脂的摩擦系数和磨损体积仅为0.019和8.17×10-3mm3,显著低于油酸和CNF稠化脂。另外,CNCb和CNFo的摩擦学行为具有长效性:当实验时间延长至2h时,其摩擦系数随时间仍保持平稳而无明显波动或增长,相比对照组样品具有显著区别。另外,系统表征了磨损界面、CNCb与CNFo磨损残余物。结果显示,CNCb和CNFo的润滑作用主要归因于它们在界面间的强吸附和硼酸酯基团的摩擦化学反应。CNCb和CNFo通过强吸附形成网状沉积膜,增强了油分子附着;硼酸酯基团则通过摩擦化学反应生成转移膜;通过沉积膜与转移膜的协同作用显著降低了金属界面的摩擦磨损。本项目提供了一种纳米纤维素改性的新途径,有效拓展了其在摩擦学领域的应用,这对开发环保且高效的新型润滑添加剂具有重要理论价值和技术指导意义。
离子液体热法制备表面炭化纳米纤维素及其摩擦学性能和机理研究
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批准号:2023JJ41051
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项目类别:省市级项目
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资助金额:0.0万元
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批准年份:2023
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负责人:孟元
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依托单位:
国内基金
海外基金