Advances in purification of SARS-CoV-2 spike ectodomain protein using high-throughput screening and non-affinity methods.

Advances in purification of SARS-CoV-2 spike ectodomain protein using high-throughput screening and non-affinity methods.
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DOI:
10.1038/s41598-022-07485-w
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发表时间:
2022-03-15
期刊:
影响因子:
4.6
通讯作者:
Gowetski DB
Gowetski DB
中科院分区:
综合性期刊3区
文献类型:
--
作者:
Cibelli N;Arias G;Figur M;Khayat SS;Leach K;Loukinov I;Shadrick W;Chuenchor W;Tsybovsky Y;Vaccine Production Program Analytical Development;Gulla K;Gowetski DB

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The spike (S) glycoprotein of the pandemic virus, SARS-CoV-2, is a critically important target of vaccine design and therapeutic development. A high-yield, scalable, cGMP-compliant downstream process for the stabilized, soluble, native-like S protein ectodomain is necessary to meet the extensive material requirements for ongoing research and development. As of June 2021, S proteins have exclusively been purified using difficult-to-scale, low-yield methodologies such as affinity and size-exclusion chromatography. Herein we present the first known non-affinity purification method for two S constructs, S_dF_2P and HexaPro, expressed in the mammalian cell line, CHO-DG44. A high-throughput resin screen on the Tecan Freedom EVO200 automated bioprocess workstation led to identification of ion exchange resins as viable purification steps. The chromatographic unit operations along with industry-standard methodologies for viral clearances, low pH treatment and 20 nm filtration, were assessed for feasibility. The developed process was applied to purify HexaPro from a CHO-DG44 stable pool harvest and yielded the highest yet reported amount of pure S protein. Our results demonstrate that commercially available chromatography resins are suitable for cGMP manufacturing of SARS-CoV-2 Spike protein constructs. We anticipate our results will provide a blueprint for worldwide biopharmaceutical production laboratories, as well as a starting point for process intensification.
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