A study of generating principles and loading capacity for one torus involute gears

A study of generating principles and loading capacity for one torus involute gears
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圆环渐开线齿轮的生成原理及承载能力研究

DOI:
10.1177/0954406215612828
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发表时间:
2016-12
期刊:
P I MECH ENG, Part C: Journal of Mechanical Engineering Science
影响因子:
--
通讯作者:
Ru, Xue-Bin
Ru, Xue-Bin
中科院分区:
其他
文献类型:
--
作者:
Zhang, Ai-Qiang;Yang, Yu-Liang;Zhou, Dong-Ming;Ru, Xue-Bin

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齿轮几何形状对传动性能至关重要。它不仅影响系统的相对运动特性、润滑、效率和承载能力,而且还影响系统的噪声和振动,以及工作的可靠性。介绍了一种圆环渐开线(TI)齿轮的展成原理。推导了渐开线圆锥齿轮的数学模型和齿廓方程,提出了齿廓方程及其参数。分析了正确的啮合条件和齿面接触分析。通过与圆柱直齿圆柱齿轮的比较,提出了其承载能力,包括接触应力、弯曲应力等。根据展成原理加工了一对TI齿轮。分析结果表明,TI齿轮能有效地降低接触应力,能有效地提高凸渐开线齿轮的弯曲强度,而对凹TI齿轮的弯曲强度影响不大。
Gear geometry is critical to the transmission performance. It not only affects the relative motion characteristics, lubrication, efficiency, and loading capacity but also affects the noise and vibration, as well as working reliability of system. The generating principles of one kind of torus involute (TI) gears is presented in this paper. The mathematical model and profiles equation of torus involute gears are derived and the profiles equation and its parameters are proposed. The correct meshing condition and tooth contact analysis (TCA) are analyzed. The loading capacity including contact stress and bending stress, etc., are proposed after compared with cylindrical spur gears. One pair of TI gears is machined according to the generating principles. The analysis results show that the TI gears can reduce the contact stress efficiently and it can effectively improve the bending strength of convex involute gear while the bending strength of concave TI gears is not significantly affected.
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