Harnessing heterogeneous nucleation to control tin orientations in electronic interconnections.

Harnessing heterogeneous nucleation to control tin orientations in electronic interconnections.
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DOI:
10.1038/s41467-017-01727-6
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发表时间:
2017-12-04
影响因子:
16.6
通讯作者:
Gourlay CM
Gourlay CM
中科院分区:
综合性期刊1区
文献类型:
--
作者:
Ma ZL;Belyakov SA;Sweatman K;Nishimura T;Nishimura T;Gourlay CM

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While many aspects of electronics manufacturing are controlled with great precision, the nucleation of tin in solder joints is currently left to chance. This leads to a widely varying melt undercooling and different crystal orientations in each joint, which results in a different resistance to electromigration, thermomechanical fatigue, and other failure modes in each joint. Here we identify a family of nucleants for tin, prove their effectiveness using a novel droplet solidification technique, and demonstrate an approach to incorporate the nucleants into solder joints to control the orientation of the tin nucleation event. With this approach, it is possible to change tin nucleation from a stochastic to a deterministic process, and to generate single-crystal joints with their c-axis orientation tailored to best combat a selected failure mode. Control over the crystallographic orientation of solder joints based on βSn will improve the reliability of electronic interconnects. Using a technique based on droplet solidification and lattice matching, Ma et al. are able to control the βSn nucleation events, hence control the grain orientation.
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