Control methods for dynamic time-based manufacturing under customized product lead times

Control methods for dynamic time-based manufacturing under customized product lead times
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定制产品交付周期下基于时间的动态制造控制方法

DOI:
10.1016/j.ejor.2011.10.014
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发表时间:
2012
影响因子:
6.4
通讯作者:
Shigeru Fujimura
Shigeru Fujimura
中科院分区:
管理学2区
文献类型:
--
作者:
Wei Weng;Shigeru Fujimura

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对于制造商来说,将高性能制造与面向客户的实践相结合,对于提高其业务系统的性能具有重要作用。只有当这两个部分被设计为协同工作时,这种集成的好处才能最大化。虽然以前的研究对制造控制算法和客户服务实践做出了很大贡献,但很少将这两个部分作为一个整体来考虑,因此,所提出的方法可能不能得到系统中采用的其他实践的很好支持。这项研究开发了支持以客户为导向的提前期政策的生产控制方法,旨在提高制造和客户服务的绩效。提出了混杂流水车间处理订单动态到达的控制方法。对大量问题实例进行了计算机仿真,结果表明,所设计的分布式反馈和决策函数使所提出的方法在实现定制产品提前期下的准时(JIT)任务完成方面显著优于现有方法。即使考虑到JIT作业完成和流时间长度之间可能的折衷,所提出的方法仍然提供了具有竞争力的性能。
For manufacturers, the integration of high performance manufacturing with customer-oriented practices plays an important role in improving the performance of their business system. The benefits from such integration can only be maximized when the two parts are designed to work cooperatively. Though previous research has contributed much to manufacturing control algorithms and customer service practices, there has been little consideration of the two parts as a whole; consequently, the methods proposed may not be well supported by the other practices adopted in the system. This study develops production control methods that support a customer-oriented lead time policy, and aims to increase the performance of both manufacturing and customer service. The control methods are proposed for hybrid flow shops handling orders arriving dynamically. Computer simulations are conducted on a large number of problem instances, and the results show that the designed distributed feedback and decision-making functions enable the proposed methods to significantly outperform existing methods in achieving just-in-time (JIT) job completion under customized product lead times. Even taking into account the possible tradeoff between JIT job completion and flow time length, the proposed methods still deliver competitive performance.
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