Mechanism of ultrasonic-pulse electrochemical compound machining based on particles

Mechanism of ultrasonic-pulse electrochemical compound machining based on particles
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基于颗粒的超声脉冲电化学复合加工机理

DOI:
10.1007/s11771-014-1926-3
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发表时间:
2014-03
影响因子:
4.4
通讯作者:
Zhang Fei-hu
Zhang Fei-hu
中科院分区:
材料科学3区
文献类型:
--
作者:
Zhang Cheng-guang;Zhang Yong;Zhang Fei-hu

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根据电化学原理,提出了具有粒子传输的双电层。在此基础上,提出了基于颗粒的超声脉冲电化学复合加工空化催化消除机理。去除机理是一个特别的焦点,因此,通过实验进行了验证。介绍了UPECM的原理和实验,并根据UPECM的原理建立了UPECM去除模型。此外,还研究了颗粒尺寸、超声振幅、脉冲电压和最小加工间隙等主要工艺参数对材料去除率的影响。结果表明,该颗粒促进了超声脉冲电化学复合加工,起到了超声脉冲电化学复合加工的催化剂作用。UPECM复合加工可以提高加工速度、加工精度和表面质量。
The electric double layer with the transmission of particles was presented based on the principle of electrochemistry. In accordance with this theory, the cavitation catalysis removal mechanism of ultrasonic-pulse electrochemical compound machining (UPECM) based on particles was proposed. The removal mechanism was a particular focus and was thus validated by experiments. The principles and experiments of UPECM were introduced, and the removal model of the UPECM based on the principles of UPECM was established. Furthermore, the effects of the material removal rate for the main processing parameters, including the particles size, the ultrasonic vibration amplitude, the pulse voltage and the minimum machining gap between the tool and the workpiece, were also studied through UPECM. The results show that the particles promote ultrasonic-pulse electrochemical compound machining and thus act as the catalyzer of UPECM. The results also indicate that the processing speed, machining accuracy and surface quality can be improved under UPECM compound machining.
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