Material Removal and Ejection Dynamics in Femtosecond Laser Machining of Microchannels in Transparent Materials

透明材料微通道飞秒激光加工中的材料去除和喷射动力学

• 批准号: 1563426
• 负责人: Xin Zhao
• 金额: $ 27.27万
• 依托单位: Clemson University
• 依托单位国家: 美国
• 项目类别: Standard Grant
• 财政年份: 2016
• 资助国家: 美国
• 起止时间: 2016-05-01 至 2020-04-30
• 项目状态: 已结题
• 来源: https://www.nsf.gov/awardsearch/showAward?AWD_ID=1563426&HistoricalAwards=false
• 关键词: Material; Removal; Ejection; Dynamics; Femtosecond

High aspect ratio and high quality microchannels in transparent materials are critical in many important areas, such as micro-optics, microelectronics, micromechanics, and biomedicine. However, it is difficult to fabricate them using traditional machining techniques, due to the brittle nature and low thermal conductivity often found in transparent materials. Femtosecond pulsed lasers offer the potential to overcome these difficulties. However, the aspect ratio and quality of microchannels produced by femtosecond pulsed lasers are limited. This award supports fundamental research to enable significant improvement in the quality and aspect ratio of microchannels produced by femtosecond pulsed lasers.The research objectives are to establish the relationships between (1) ablation mechanisms (spallation, phase explosion, fragmentation, etc.) and machining conditions (laser intensity, pulse duration, etc.); (2) ablation mechanisms and ejected particle size/velocity distributions; and (3) the size/velocity of an ejected particle and its capability of escaping a long channel. To achieve the first two objectives, a physics-based atomistic model, consisting of a molecular dynamics method, a Monte Carlo method, and a particle-in-cell method, will be developed, with laser parameters and material properties as the inputs. By predicting the distributions of temperature, pressure, and electric field within the materials, dominating ablation mechanisms will be revealed under different machining conditions. This model will also predict the sizes and velocities of the ejected particles by simulating the atom evolution during the laser-matter interaction. To verify the simulation outputs, the sizes/velocities of the ejected particles under the same conditions will be experimentally measured by the time-resolved pump-probe imaging technique. To achieve the third objective, outputs of the atomistic model, such as the temperature, pressure, and the sizes/velocities of the ejected particles after the initial laser-matter interaction, will be used as inputs into a subsequently developed smooth particle hydrodynamics model, to simulate the ejected particle evolution within the channel in a large time scale. For particles with given sizes and initial velocities, the model will predict their escape or redeposition onto the channel side walls, based on the temperature, pressure, and ambient environment inside the channel. Ejected particle moving dynamics, such as their transient locations and velocities, will also be observed in-situ using the time-resolved pump-probe imaging technique, and compared with model simulation results.

透明材料中的高深宽比和高质量的微通道在许多重要领域，如微光学、微电子、微机械和生物医学中是至关重要的。然而，由于透明材料中常见的脆性和低导热性，使用传统的机械加工技术很难制造它们。飞秒脉冲激光器提供了克服这些困难的潜力。然而，飞秒脉冲激光产生的微通道的纵横比和质量是有限的。该奖项支持基础研究，以实现飞秒脉冲激光器制造的微通道的质量和纵横比的显著改善。研究目标是建立（1）烧蚀机制（溅射、相爆炸、碎裂等）之间的关系。以及加工条件（激光强度、脉冲持续时间等）; (2)烧蚀机制和喷射颗粒尺寸/速度分布;以及（3）喷射颗粒的尺寸/速度及其逃离长通道的能力。为了实现前两个目标，一个基于物理的原子模型，包括分子动力学方法，蒙特卡罗方法，和粒子在细胞的方法，将开发，与激光参数和材料特性作为输入。通过预测材料内部的温度、压力和电场分布，揭示了不同加工条件下材料的主要烧蚀机理。该模型还可以通过模拟激光与物质相互作用过程中原子的演化来预测粒子的大小和速度。为了验证模拟输出，在相同条件下喷射粒子的尺寸/速度将通过时间分辨泵浦探测成像技术进行实验测量。为了实现第三个目标，输出的原子模型，如温度，压力，和大小/速度的喷射粒子后，初始的激光物质相互作用，将被用作输入到随后开发的光滑粒子流体动力学模型，模拟喷射粒子的演变在一个大的时间尺度内的通道。对于具有给定尺寸和初始速度的颗粒，该模型将基于通道内的温度、压力和周围环境来预测它们在通道侧壁上的逃逸或再沉积。喷射粒子的运动动力学，如其瞬态位置和速度，也将使用时间分辨的泵探测成像技术在现场观察，并与模型模拟结果进行比较。