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Failure Pattern Recognition and Extended Tactical Spare Parts Supply Chain Planning

故障模式识别和扩展战术备件供应链规划

基本信息

批准号：
223416680
负责人：
Professor Dr.-Ing. Bernd Hellingrath
金额：
--
依托单位：
Universidade Federal do Rio Grande do Sul (UFRGS)
依托单位国家：
德国
项目类别：
Research Grants
财政年份：
2012
资助国家：
德国
起止时间：
2011-12-31 至 2016-12-31
项目状态：
已结题

来源：
https://gepris.dfg.de/gepris/projekt/223416680?language=en
关键词：
Failure Pattern Recognition Extended Tactical

项目摘要

The proposed extension of the project - Integrating Intelligent Maintenance Systems and Spare Parts Supply Chains - (I2MS2C) is submitted by a Brazilian-German research consortium responding to the third BRAGECRIM call. The overall project extension aims to improve the effectiveness and efficiency of spare parts supply chain (SPSC) management activities for complex technical systems by the integration of further advanced technologies in the area of Intelligent Maintenance Systems (IMS) providing information utilized by new methods from data analytics and supply chain planning in addition to the developed solutions so far. On the Brazilian side the development of a distributed IMS should improve their adaptability to change operational conditions, resulting in a better short and long term failure forecasting of a single machine and the optimized support of the service technicians during maintenance situations. The German part of the project extension is targeting at the further improvement of tactical SPSC planning results regarding costs and service level by incorporating failure patterns and condition monitoring information provided by distributed IMS and the service technicians. Furthermore, collaborative planning (CP) concepts will be analysed and adapted to the specifics of SPSC. The large condition monitoring data sets are analyzed by adapted methods from data analytics in order to detect failure patterns stemming from operational conditions. Failure forecasting methods will be developed, being able to integrate the recognized failure patterns and the condition monitoring information in order to enhance the quality of failure forecasts. These predictions serve as a foundation for the calculation of the spare parts demand based on the methods developed in the first phase of the I2MS2C project, enabling a high quality SPSC planning. In view of the tactical SPSC planning method being developed in the first project phase a higher differentiation in the considered planning domains is aspired in order to achieve a plan being more exact and feasible for the whole supply chain. For that reason, the developed integrated planning method will be extended by integrating the domains of maintenance service and production planning. Furthermore, the actors of the SPSC shall not be regarded in an isolated way, but their collaboration is an explicit research subject for achieving the intended efficiency and effectiveness gains. Therefore, existing CP concepts will be analysed regarding their applicability in tactical and operational planning across the whole SPSC and adapted accordingly, using the modelling and evaluation framework developed in the first project phase. The performance of all results will be evaluated based on a simulation of three industrial cases. A comparison between these cases will allow an investigation of the differences and similarities between German and Brazilian SPSCs.

该项目的拟议扩展-集成智能维护系统和备件供应链-（I2 MS 2C）由巴西-德国研究财团提交，以响应第三次BRAGECRIM呼吁。整个项目的扩展旨在通过集成智能维护系统（IMS）领域的进一步先进技术来提高复杂技术系统的备件供应链（SPSC）管理活动的有效性和效率，提供数据分析和供应链规划新方法所利用的信息，以及迄今为止开发的解决方案。在巴西方面，分布式IMS的开发应提高其对变化的操作条件的适应性，从而更好地预测单个机器的短期和长期故障，并在维护情况下优化服务技术人员的支持。项目扩展的德国部分旨在通过整合分布式IMS和服务技术人员提供的故障模式和状态监测信息，进一步改善有关成本和服务水平的战术SPSC规划结果。此外，合作规划（CP）的概念将进行分析和调整，以适应SPSC的具体情况。大型状态监测数据集通过来自数据分析的适应方法进行分析，以检测源于操作条件的故障模式。故障预测方法将被开发，能够整合已识别的故障模式和状态监测信息，以提高故障预测的质量。这些预测是根据I2 MS 2C项目第一阶段开发的方法计算备件需求的基础，从而实现高质量的SPSC规划。鉴于在第一个项目阶段开发的战术SPSC规划方法，期望在所考虑的规划域中有更高的差异化，以实现对整个供应链更准确和可行的计划。因此，所发展的整合规划方法将延伸至整合维修服务与生产规划领域。此外，不应孤立地看待特别方案支助委员会的行为者，它们之间的合作是一个明确的研究课题，目的是实现预期的效率和效益增益。因此，将分析现有的CP概念在整个SPSC的战术和作战规划中的适用性，并使用项目第一阶段开发的建模和评估框架进行相应调整。所有结果的性能将根据三个工业案例的模拟进行评估。通过对这些案件进行比较，可以对德国和巴西特殊和安保公司之间的差异和相似之处进行调查。

项目成果

期刊论文数量（5）

专著数量（0）

科研奖励数量（0）

会议论文数量（0）

专利数量（0）

Development of a Reference Model for Spare Parts Logistics

备件物流参考模型的开发

DOI：
10.1007/978-3-319-13177-1_13
发表时间：
2015
期刊：
影响因子：
0
作者：
Cordes A. Hellingrath B
通讯作者：
Cordes A. Hellingrath B

On the Integration of Intelligent Maintenance and Spare Parts Supply Chain Management

浅谈智能维修与备件供应链管理的融合

DOI：
10.1016/j.ifacol.2015.06.211
发表时间：
2015
期刊：
IFAC-PapersOnLine
影响因子：
0
作者：
Hellingrath B;Pereira C;Espmdola D;Frazzon E;Cordes A;Saalmann P;Zuccolotto M
通讯作者：
Zuccolotto M

Master Model for Integrating Inventory, Transport and Service Personnel Capacity Planning

整合库存、运输和服务人员能力规划的主模型