New process for mineral flotation

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Flotation is an important process in the minerals industry, which underpins Australia's prosperity. Ore is first finely ground and suspended in water. Finer grinds need more energy. The energy used in grinding in Australia is 14 percent of the national electricity consumption. This project will lead to a flotation technology that can successfully process much coarser particles than current devices, with large savings in grinding energy, greenhouse gas emissions and water consumption. A case study of a large mine shows that, by increasing the initial grinding size from 100 µm to 500 µm, the new technology could cut grinding energy by 45 percent, the carbon dioxide emissions by the same amount, and the water consumption by a factor of five.