Lean Production Systems for Industry 4.0 - smartLPS

工业 4.0 的精益生产系统 - smartLPS

基本信息

批准号：
324273463
负责人：
Professor Dr.-Ing. Jan C. Aurich
金额：
--
依托单位：
Lehrstuhl für Fertigungstechnik und Betriebsorganisation (FBK)
依托单位国家：
德国
项目类别：
Research Grants
财政年份：
2016
资助国家：
德国
起止时间：
2015-12-31 至 2019-12-31
项目状态：
已结题

来源：
https://gepris.dfg.de/gepris/projekt/324273463?language=en
关键词：
Lean Production Systems Industry 4.0

项目摘要

Industry 4.0 leads to a paradigm shift in process control: In future, the single work piece determines its individual production process by communicating with the various elements of the manufacturing system and navigating autonomously within the factory. Several developments are taking place in factories in order to implement this scenario (e.g. Internet of Things, Mobile Computing, Big Data). The implementation of these developments requires various information and communication technologies. In this context, most research activities have been focused on technological aspects. Only few projects are addressing intelligent work and organizational concepts in the context of industry 4.0. In particular, the effect of industry 4.0 on lean production systems (LPS) which are widely established in industry is not yet comprehensively investigated. The following basic research questions are of major interest: Which effects and interactions between industry 4.0 and LPS can be expected and how should a LPS be configured in the context of industry 4.0? Thus, the objective of the proposed research project is to explore the significance of LPS in the context of industry 4.0. First, mutual impacts of LPS and industry 4.0 based on four representative production scenarios will be analyzed. It will be determined how and to what extent the information and communication technologies of industry 4.0 influences the methods and tools of LPS. Based on the identified interactions, an LPS for industry 4.0 (smartLPS) will be developed. The smartLPS consists of principles, methods and tools analogous to the structure of existing LPS. The emphasis is placed on the exploration of a toolbox of methods for the smartLPS. Methods of the smartLPS include established methods which are still effective in the context of industry 4.0 as well as methods which are supported by the information and communication technologies of industry 4.0 to a higher extend (e.g. autonomous control of machine tools based on Quality Control Charts to support the LPS method statistical process control). Subsequently, a methodology of designing a smartLPS is developed. This methodology describes the selection and combination of smartLPS methods and tools according to the respective aims of each company. Finally, the research results are reviewed, evaluated and if necessary adjusted based on the four production scenarios. The knowledge gained from this project will enable manufacturing companies to combine and take advantage of the potentials of both: industry 4.0 and LPS. Notably, the potential which arises from the interaction of both approaches is of main interest.

行业4.0导致过程控制的范式转移：将来，单个工件通过与制造系统的各种元素进行通信并在工厂内自动导航，从而确定其个人生产过程。为了实施这种情况，工厂正在进行一些发展（例如物联网，移动计算，大数据）。这些发展的实施需要各种信息和通信技术。在这种情况下，大多数研究活动都集中在技术方面。在行业4.0的背景下，只有很少的项目正在解决智能工作和组织概念。特别是，在行业中广泛建立的行业4.0对精益生产系统（LP）的影响尚未进行全面研究。以下基础研究问题引起了重大兴趣：可以预期行业4.0与LP之间的哪些效果和相互作用，以及在行业4.0背景下如何配置有限元？因此，拟议的研究项目的目的是探索LP在行业4.0背景下的重要性。首先，将根据四种代表性生产方案对LP和行业4.0产生相互影响。它将确定行业4.0的信息和通信技术如何以及在何种程度上影响LP的方法和工具。基于确定的交互，将开发用于行业4.0（SMARTLP）的LP。 SMARTLP由类似于现有LP的结构的原理，方法和工具组成。重点放在探索SMARTLPS方法的工具箱上。 SMARTLP的方法包括在行业4.0背景下仍然有效的既定方法，以及由行业4.0的信息和通信技术支持的方法，以更高的扩展（例如，基于质量控制图表的机床自主控制以支持LPS LPS方法统计流程控制）。随后，开发了设计SMARTLP的方法。该方法根据每个公司的各个目标描述了SMARTLP方法和工具的选择和组合。最后，根据四种生产方案对研究结果进行审查，评估，并在必要时进行调整。从该项目中获得的知识将使制造公司能够合并并利用两者的潜力：行业4.0和LP。值得注意的是，这两种方法的相互作用引起的潜力是主要感兴趣的。