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Reaction Control by Mechanical Field and Its Application

机械场反应控制及其应用

基本信息

批准号：
11450064
负责人：
MORI Shigeyuki
金额：
$ 7.81万
依托单位：
Iwate University
依托单位国家：
日本
项目类别：
Grant-in-Aid for Scientific Research (B)
财政年份：
1999
资助国家：
日本
起止时间：
1999 至 2001
项目状态：
已结题

项目摘要

Tribochemical reactions of ceramics with Freons were carried out using a ball on disk friction tester under freon atmosphere. The reaction products at friction surfaces were analyzed by micro-XPS without exposure to air. It was found that even ceramics were reacted with freon HFC-134a, although they are known as a chemically inert material. XPS analyzes revealed the formation of metal fluorides and fluorine-containing organic compounds on the friction track by the tribochemical reaction of ceramics and freon HFC-134a. Since the reaction products are soft, friction coefficient and wear rate became low. Metal oxides, nitrides and carbides were used for test pieces. The reaction products were dependent on the bond character of ceramics. The main products on ionic ceramics (oxides, nitrides) and covalent ceramics (carbides) were metal fluorides and organic fluorides, respectively. Metal fluorides were more effective for low friction than organic fluoride. The tribochemical reaction rate was affected by friction conditions, load, sliding speed and pressure of freon.The amount of the reaction products increased at severe conditions, and the products act as a lubricant. However, chemical wear was observed when the reaction was accelerated at severe conditions. The reaction was also affected by the molecular structure of freon. The freon containing C-H bond was much more reactive than CF_4.It can be concluded from the results that chemically inert ceramics are easily react with freons under the effect of mechanical energy at mechanical contacts. XPS analyzes revealed the formation of metal fluorides and organic fluorides at friction track. The results can be applied to a gas - phase lubrication and a chemical-mechanical polishing for ceramics.

采用球盘摩擦试验机，在氟里昂气氛下研究了陶瓷与氟里昂的摩擦化学反应。在摩擦表面的反应产物进行了分析，没有暴露在空气中的micro-XPS。人们发现，即使是陶瓷也会与氟里昂HFC-134 a发生反应，尽管它们被认为是一种化学惰性材料。XPS分析揭示了金属氟化物和含氟有机化合物的陶瓷和氟利昂HFC-134 a的摩擦化学反应的摩擦轨道上形成。由于反应产物较软，摩擦系数和磨损率较低。金属氧化物、氮化物和碳化物用于测试件。反应产物取决于陶瓷的粘结特性。离子陶瓷（氧化物、氮化物）和共价陶瓷（碳化物）的主要产物分别是金属氟化物和有机氟化物。金属氟化物比有机氟化物更有效地降低摩擦。摩擦条件、载荷、滑动速度和氟里昂压力对摩擦化学反应速率均有影响，在苛刻条件下，反应产物增多，起润滑作用。然而，当反应在苛刻条件下加速时，观察到化学磨损。该反应还受到氟里昂分子结构的影响。含C-H键的氟里昂比CF_4具有更高的反应活性。实验结果表明，化学惰性陶瓷在机械接触时，在机械能的作用下，容易与氟里昂发生化学反应。XPS分析表明，在摩擦痕迹处形成了金属氟化物和有机氟化物。研究结果可用于陶瓷的气相润滑和化学机械抛光。