Fracture Mechanics Based Simulation for Microstructural Control in Metal Matrix Composites

基于断裂力学的金属基复合材料微观结构控制模拟

• 批准号: 07455281
• 负责人: KOBAYASHI Toshiro
• 金额: $ 4.99万
• 依托单位: TOYOHASHI UNIVERSITY OF TECHNOLOGY
• 依托单位国家: 日本
• 项目类别: Grant-in-Aid for Scientific Research (B)
• 财政年份: 1995
• 资助国家: 日本
• 起止时间: 1995 至 1997
• 项目状态: 已结题
• 来源: https://kaken.nii.ac.jp/grant/KAKENHI-PROJECT-07455281/
• 关键词: MMC; FEM; PFZ; simulation; crack propagation; microcracks; crack-tip singularity; 金属基複合材料; き裂伝播; FEM解析; 非平衡偏析; 強度; 破壊じん性; SiCウィスカ-; 復元再時効処理; 偏析; 時効析出

Effects of locally-inhomogeneous microstructures, such as PFZ layrs around reinforcements, coarse interfacial equilibrium precipitates, solute atom segregation, on deformation and fracture characteristics of the MMCs are analyzed by means of the elastic-plastic finite element analysis.Due to the ductile nature of the PFZ layrs, concentrated plastic flow within the PFZ layrs promotes increase of effective plastic strain in the whole matrix, thereby reducing stregth of the MMCs. On the other hand, the interfacial precipitates effectively retard the concentrated plastic flow within the PFZ layrs and consequently they suppress reduction of the strength due to the formation of the PFZ.The initiation rate of the void is remarkably affected by the morphologies and density of the precipitates.Taking above-mentioned microstructural features into account, we constructed a simulation program which simulates crack propagation through the discontinuously-reinforced. Micro-cracking, crack deflection, interaction between the main crack and the microcracks, and transition of stationary to non-stationary crack-tip singularities are taken into consideration in the simulation. Effects of the various microstructural parameters on the crack propagation resistance are evaluated. The most interesting information of this study is that the properly inhomogeneous distribution of the reinforcement improves the crack propagation resistance. We also evaluated static strength of such composites having reinforcement segregation by means of numerical simulation. The optimum microstructural configuration was proposed by the simulation.

采用弹塑性有限元方法分析了增强体周围PFZ层、粗大的界面平衡析出物、溶质原子偏聚等局部非均匀组织对复合材料变形和断裂特性的影响，由于PFZ层的韧性，PFZ层内的集中塑性流动促进了整个基体有效塑性应变的增加，从而降低MMC的强度。另一方面，界面析出物有效地阻止了PFZ层内的集中塑性流动，从而抑制了PFZ层内强度的降低，析出物的形态和密度对空洞的萌生速率有显著影响，考虑到上述显微组织特征，我们建立了一个模拟程序，模拟裂纹通过不连续增强的扩展。在模拟中考虑了微裂纹、裂纹偏转、主裂纹与微裂纹之间的相互作用以及裂纹尖端奇异性从静止到非静止的转变。各种微观结构参数对裂纹扩展阻力的影响进行了评价。这项研究最有趣的信息是，适当的不均匀分布的钢筋提高了裂纹扩展阻力。我们还评估了这种复合材料的静态强度增强偏析通过数值模拟。通过模拟，提出了最佳的微结构配置。

项目成果

H.Toda, N.Inoue, T.Kobayashi: "Effect of PFZ layrs around reinfocements on deformation behaviors in age-hardenable aluminum matrix composites" International symposium on Advanced Engineering Material 97. (in press). (1997)

H.Toda、N.Inoue、T.Kobayashi：“增强材料周围 PFZ 层对时效硬化铝基复合材料变形行为的影响”先进工程材料国际研讨会 97。（正在出版）。

H.Toda, N.Inoue, T.Kobayashi: "Effect of PFZ layers around reinforcements on deformation behaviorsin age-hardenable aluminum matriy composites" International Symposium on Advanced Engineering Mat. 97. in press (1997)

H.Toda、N.Inoue、T.Kobayashi：“增强体周围 PFZ 层对时效硬化铝基复合材料变形行为的影响”高级工程材料国际研讨会。

T.Kobayashi, H.Toda: "Enhancement of mechanical properties by RRA treatment" 5th. International symposium on Processing and Fabrication of Advanced Materials. 255-264 (1996)

T.Kobayashi、H.Toda：“通过 RRA 处理增强机械性能”第 5 期。

H.Toda, T.Kobayashi: "Fracture mechanical simulation of crack propagating in discontinuously-reinforced metal matrix composite" Metall.Trans.A. Vol.28, No.10. 2149-2157 (1997)

H.Toda、T.Kobayashi：“不连续增强金属基复合材料中裂纹扩展的断裂力学模拟”Metall.Trans.A。

T.Kobayashi, H.Toda: "Toughness enhancement based on fracture mechanical simulation of Al-sicw composite." 5th.International Conference on Aluminium Allays Their Physical and Mechanical Properties. vol242. 193-198 (1997)

T.Kobayashi、H.Toda：“基于 Al-sicw 复合材料断裂力学模拟的韧性增强。”