A study on a joining mechanism of the inteface between two different polymer in a reaction field which is formed by high-intensity ultrasonic wave
高强度超声波反应场中两种不同聚合物界面连接机理研究
基本信息
- 批准号:12650721
- 负责人:
- 金额:$ 2.24万
- 依托单位:
- 依托单位国家:日本
- 项目类别:Grant-in-Aid for Scientific Research (C)
- 财政年份:2000
- 资助国家:日本
- 起止时间:2000 至 2001
- 项目状态:已结题
- 来源:
- 关键词:
项目摘要
1. We made a longitudinal-mode joining system for joining of melting-type plastic specimens and a shear-mode system for non-melting plastic specimens. We also studied the assembling method for a high-efficiency transducer. It was find that usage of fine-pitch screw is suitable for the transducer.2. The study of the consideration of the joining process was divided into two stages of temperature rise mechanism and joining mechanism.(1) The model of the temperature rise mechanism was made under the shear-mode vibration conditions. The simulations, which are based on the model, were carried out. Consequently, the temperature rise is caused mainly by friction at lower frequencies and that is caused by viscosity at the higher frequencies. Moreover, we found that lower friction coefficient of the specimen makes higher temperature rise of the joining surface.(2) In order to clarify the joining mechanism, we investigated the molecule structure of the joined part by means ef X-ray analysis method (ESCA). Furthermore, we carried out the joint strength testing and observations of fractured part of the specimens after joint strength testing by means of SEM equipment. From this investigation, we conclude that the joining mechanism is divided into three categories. these are production of new molecular combination interdiffusion and anchor effect.
1. 我们制作了用于连接熔融型塑料样本的纵向模式连接系统和用于非熔融型塑料样本的剪切模式系统。我们还研究了高效换能器的组装方法。结果表明,传感器适合采用细牙螺钉。 2.连接过程考虑的研究分为温升机理和连接机理两个阶段。(1)建立了剪切模式振动条件下的温升机理模型。进行了基于模型的模拟。因此,温升主要是由较低频率下的摩擦引起的,而在较高频率下则是由粘度引起的。此外,我们发现试件的摩擦系数越低,接合表面的温升越高。(2)为了阐明接合机理,我们利用X射线分析方法(ESCA)研究了接合部分的分子结构。此外,我们还利用SEM设备进行了接头强度测试以及接头强度测试后试件断裂部分的观察。通过这次调查,我们得出结论,加入机制分为三类。这些都是新的分子组合相互扩散和锚定效应的产生。
项目成果
期刊论文数量(19)
专著数量(0)
科研奖励数量(0)
会议论文数量(0)
专利数量(0)
Yuji Watanabe: "Ultrasonic Joining of Nonadhesive and Nonfusible Plastic"Proceeding of autumn meeting of axoustical society of Polymer processing. 213-214 (2000)
Yuji Watanabe:“非粘性和非熔性塑料的超声波连接”聚合物加工轴声学会秋季会议论文集。
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Kazumi Watanabe: "Heat Generation Mechanism in Ultrasonic Welding by a Torsional Vibrator"Seikei-Kakou. Vol.12, No.10. 655-661 (2000)
Kazumi Watanabe:“扭转振动器超声波焊接中的发热机制”Seikei-Kakou。
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Tomohiro Hatkeyama,: "Ultrasonic joining of polymidi sheet and copper plate using a lateral face of rod vibrating longitudinally at 19kHz"Technical Report of The Institute of Electronics, Information and Communication Engineers, US2000-16. 27-32 (2000)
Tomohiro Hatkeyyama,:“使用以 19kHz 纵向振动的杆的侧面对聚酰胺片材和铜板进行超声波连接”,电子、信息和通信工程师协会的技术报告,US2000-16。
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畠山友宏,渡辺裕二: "19kHz振動系を用いたポリイミドと銅の超音波接合における接合条件の検討"電子情報通信学会 信学技報. US2000-11. 27-32 (2000)
Tomohiro Hatakeyama、Yuji Watanabe:“使用 19kHz 振动系统对聚酰亚胺和铜进行超声波键合的键合条件研究”IEICE 技术报告,US2000-11 (2000)。
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亀橋健一, 足立和成: "ねじれ振動超音波プラスチック接合における接合条件に関する研究"日本音響学会講演論文集(秋季). 871-872 (2000)
Kenichi Kamehashi、Kazunari Adachi:“扭转振动超声波塑料接合中的接合条件研究”日本声学学会会刊(秋季)871-872(2000 年)。
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