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Design and constructing of IT-aided models for Japanese manufacturing systems

日本制造系统的IT辅助模型的设计和构建

基本信息

批准号：
16330071
负责人：
TAKAKUWA Soemon
金额：
$ 6.78万
依托单位：
Nagoya University
依托单位国家：
日本
项目类别：
Grant-in-Aid for Scientific Research (B)
财政年份：
2004
资助国家：
日本
起止时间：
2004 至 2006
项目状态：
已结题

来源：
https://kaken.nii.ac.jp/grant/KAKENHI-PROJECT-16330071/
关键词：
Manufacturing system IT Kanban system Cell production Mizusumashi system 生産セル

项目摘要

A typical just-in-time manufacturing system in Japan comprises a cell production system, a series of Mizusumashi, and Kanbans processes. The characteristics of logistics and inventory systems of just-in-time manufacturing are described from the standpoints of management and the information system, including parts suppliers and customers. In addition, IT-aided models for Japanese manufacturing systems are characterized. The Kanban system has been applied globally in the fields of manufacturing and logistics. The Mizusumashi (fixed-course pick-up) system remains one of the popular means for maintaining the industrial philosophy of JIT manufacturing used to produce or retrieve the required amount of necessary items at the correct time. Workers regularly move between assembly lines and parts-storage and bring the required amount of necessary types of parts onto the line. Such workers are called Mizusumashi in the context of popular Japanese production system ; that is, the Toyota production system (TPS), also known as the JIT manufacturing system. The cell production system is one of major means in realizing the philosophy of just-in-time (JIT) manufacturing, as well as the Kanban system and Mizusumashi system. The cell production system is mainly applied to the assembly lines of manufacturers in Japan. Recently, radio frequency identification (RFID) transponders and reader systems have been introduced and widely applied to the manufacturing and logistics fields of industry. In addition, the ways to supply parts to the company from the domestic and international suppliers are introduced to meet just-in-time manufacturing.

日本典型的准时制制造系统包括单元生产系统、一系列的水沼和看板流程。从管理和信息系统的角度，包括零部件供应商和客户的角度，阐述了准时化制造的物流和库存系统的特点。此外，日本制造系统的IT辅助模型的特点。看板系统已在全球范围内应用于制造和物流领域。Mizusumashi（固定路线拾取）系统仍然是维持JIT制造的工业哲学的流行手段之一，用于在正确的时间生产或取回所需数量的必要物品。工人定期在装配线和零件仓库之间移动，并将所需数量的必要类型的零件带到生产线上。这种工人在日本流行的生产系统中被称为Mizusumashi;即丰田生产系统（TPS），也被称为JIT制造系统。单元生产系统是实现准时制（JIT）生产理念的主要手段之一，看板系统和水岛系统也是如此。电池生产系统主要应用于日本制造商的装配线。近来，射频识别（RFID）应答器和读取器系统已经被引入并广泛应用于工业的制造和物流领域。此外，还介绍了如何从国内外供应商处向公司供应零部件，以满足准时制生产的要求。