CARBACEM - Creating valuable secondary resources for cement production from hazardous wastes produced by aluminium production, generating sustainable, resource efficiencies for both.

CARBACEM - 利用铝生产过程中产生的危险废物为水泥生产创造宝贵的二次资源，为两者带来可持续的资源效率。

• 批准号: 10002986
• 金额: $ 117.45万
• 依托单位: ULTROMEX LTD
• 依托单位国家: 英国
• 项目类别: Collaborative R&D
• 财政年份: 2021
• 资助国家: 英国
• 起止时间: 2021 至 无数据
• 项目状态: 已结题
• 来源: https://gtr.ukri.org/projects?ref=10002986
• 关键词: CARBACEM; Creating; valuable; secondary; resources

This project aims to connect 2 major foundation industries, primary metal (aluminium) and cement production, yielding significant environmental, economic & resource efficiency benefits for both.The primary aluminium industry is large in scale with 65.296 million tonnes produced globally in 2020\. It creates a number of difficult waste streams including Spent Pot Liner (SPL).SPL is designated as hazardous waste in the UK, EU, USA and elsewhere because:* It contains toxic sodium, fluoride and cyanide compounds leachable in water.* It is corrosive - having high pH due to alkali metals and oxides.* It reacts with water - producing flammable, toxic and explosive gases.Around 1.8 million tonnes of SPL were produced in 2020\. SPL waste has few good disposal options which, where available, are expensive.However, SPL contains valuable constituents, such as carbon, aluminium oxides and fluorides which could, with the right treatment, be made safe and become valuable feedstocks for other industries, displacing primary feedstocks, particularly for cement.The global cement industry is even larger, with 3.99B tonnes produced in 2018\. Cement production causes significant adverse environmental impacts, with extensive energy and mineral extraction requirements. It is the second biggest contributor of anthropogenic CO2 emissions. The industry recognises this and works hard to reduce its environmental impact.Ultromex a UK company, formed by chemists, chemical engineers and waste experts, have developed a novel set of processes to treat SPL at an economic price point which can facilitate a mutually beneficial symbiosis between aluminium smelting and cement production, using several key Ultromex innovations:1.Unique low energy technology for downsizing SPL to a particle size suitable for chemical treatment.2.Innovative processes generating no gases removing the need for expensive abatement infrastructure during treatment and rendering SPL safe.3.Novel chemical process methods for the selective removal of non-desirable contaminants in SPL, retaining desirable ones according to the needs of the individual cement producerThe project solves a difficult waste problem for the aluminium industry, keeps hazardous waste out of landfill while providing a large supply of secondary resources for cement production including carbon, alumina & silicates and mineralising agents, reducing its environmental footprint.The project has the potential significant positive impacts for the economics & resource efficiencies of both industries, with massive environmental & sustainability benefits for society.

该项目旨在连接原金属（铝）和水泥生产两大基础产业，为两者带来显著的环境、经济和资源效率效益。原铝行业规模庞大，2020年全球产量为6529.6万吨。它产生了许多难以处理的废物流，包括废锅衬（SPL）。SPL在英国、欧盟、美国和其他地方被指定为危险废物，因为：* 它含有有毒的钠、氟化物和氰化物，可在水中浸出。*它具有腐蚀性-由于碱金属和氧化物而具有高pH值。*它与水反应，产生易燃、有毒和爆炸性气体。2020年生产了约180万吨SPL。SPL废物很少有好的处置方案，在可行的情况下，这些方案都很昂贵。然而，SPL含有有价值的成分，如碳、氧化铝和氟化物，经过正确的处理，这些成分可以变得安全，并成为其他行业的有价值的原料，取代主要原料，特别是水泥原料。全球水泥行业的规模甚至更大，2018年的产量为39.9亿吨。水泥生产对环境造成重大不利影响，需要大量能源和矿物开采。它是人为二氧化碳排放的第二大贡献者。该行业认识到这一点，并努力减少其对环境的影响。Ultromex是一家由化学家、化学工程师和废物专家组成的英国公司，利用Ultromex的几项关键创新，开发了一套以经济价格处理SPL的新工艺，可以促进铝冶炼和水泥生产之间的互利共生：1.独特的低能耗技术，可将SPL减小到适合化学处理的粒度。2.创新的工艺不产生气体，无需在生产过程中使用昂贵的减排基础设施。处理和使SPL安全3.用于选择性地去除SPL中不需要的污染物、根据各个水泥生产商的需要保留需要的污染物的新的化学工艺方法该项目解决了铝工业的困难的废物问题，使危险废物远离填埋场，同时为水泥生产提供大量的二次资源，包括碳、氧化铝和硅酸盐以及矿化剂，该项目对这两个行业的经济和资源效率具有潜在的重大积极影响，为社会带来巨大的环境和可持续发展效益。