ReNew Wilton Hydrothermal Upgrading Demonstration Plant

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The Application to the Resilience Fund Strand 2 is to provide additional financial support to the project, following increases to material prices benchmarked in February 2020\. This was the time of the original Smart Sustainable Plastic Packaging Demonstrator Round 1 grant submission, pre-COVID-19 pandemic.The project comprises building and optimising a first-of-its kind 20,000 tpa hydrothermal upgrading demonstration plant (HydroPRS) at the Wilton International site, Teesside, that will convert end of life plastic in to hydrocarbon feedstock (waxes, oils, naphtha) to be used for the production of new plastic and other chemicals, recycling the chemical molecules contained within plastic.Chemical recycling of plastic waste promises to create the next generation of reprocessing plants. Traditional mechanical recycling of plastic is limited in respect of the types of plastic that can be recycled, number of times it can be recycled (discolouration), the allowable uses of mechanical recycled plastic, the dislike of multi layered plastics, etc. Chemical recycling methodologies tolerate a wider range of non-homogeneity of plastics, relative to traditional re-processors. Hydrothermal upgrading therefore complements mechanical recycling by processing these other end of life plastics that might otherwise be incinerated or landfilled, making the chemical available for the production of new plastic, including to food grade, and other finished goods.The process employs supercritical water to heat, and in the presence of a catalyst, to break the plastic polymer into shorter chain molecules. The water plays an important part in providing hydrogen to complete the broken chemical bonds, reducing complexity and cost.The purpose of this first of a type project, owned and operated by Renew ELP Ltd, is to demonstrate the reliable operation of a commercial-scale facility for the HydroPRS technology platform, establish the optimum reactor conditions for different feedstocks, and confirm product quality and establish markets for the products.The Plant's design includes pre-manufactured components (such as an extruder, boilers) and an array of steel fabricated parts. The raw material costs for both pre-manufactured components and those for fabrication have seen significant increases. The grant application is to support the ReNew ELP team to deliver this project to time and quality, and help be resilient to the unforeseen, and financially challenging cost rises in critical components for this chemical processing demonstrator.