Recycling Waste Wind Turbine Blades for Low-Carbon Concrete (WINDCRETE)

回收废弃风力涡轮机叶片制成低碳混凝土 (WINDCRETE)

• 批准号: MR/X034054/1
• 负责人: Chao Wu
• 金额: $ 201.17万
• 依托单位: Imperial College London
• 依托单位国家: 英国
• 项目类别: Fellowship
• 财政年份: 2024
• 资助国家: 英国
• 起止时间: 2024 至 无数据
• 项目状态: 未结题
• 来源: https://gtr.ukri.org/projects?ref=MR%2FX034054%2F1
• 关键词: Recycling; Waste; Wind; Turbine; Blades

Central to the UK's ambition to achieve Net Zero is the increasing transition to renewable wind energy. To achieve this goal, the UK has set out a Ten Point Plan for a Green Industrial Revolution which places offshore wind at Point One in its energy strategy. Already a global leader, the UK aims to generate 50% of its electricity using wind power by 2030, nearly doubling its current output. However, the UK is facing a compelling challenge of dealing with massive amount of waste blades while benefitting from wind power. The lifetime of wind blades is 25 years. It is estimated that around 5,200 blades of ~34,400 tons will be decommissioned in the next 5 years in the UK and this number will increase by 10 times by 2050. By then, Europe will have 325,000 waste blades. It is estimated that 43 million tons of waste blades will be decommissioned globally by 2050, making it a pressing national and international issue.The wind turbine blades are predominantly made of fibre glass composites comprising glass fibres embedded in a polymer resin (e.g. epoxy). These composites are engineered to be very tough, making them extremely difficult to decompose in the natural environment. Unfortunately, the current recycling methods are either energy intensive or too expensive, leaving the waste blades to be landfilled or incinerated creating serious environmental problems. Some European countries have banned landfilling waste blades through legislation and the UK is expected to follow this trend. Construction industry is also facing a critical environmental issue because the production of cement (as the key constituent of concrete) is an energy intensive process with huge CO2 emissions. Generally, producing one ton of cement releases about one ton of CO2 in the air, making cement production account for 8% of global greenhouse gas emissions. The UK construction industry consumed 15,218,000 tons of cement in 2020, and it is in an urgent need of technologies for reducing cement consumption to achieve the Net Zero goal by 2050. My fellowship aims to develop a completely new and feasible technology to recycle waste wind turbine blades for making low-carbon concrete (WINDCRETE). This is underpinned by my pioneering research which shows that the silica-rich recycled powder from grinding the waste blades is chemically reactive in alkaline solution (pozzolanic reactivity), so that it can replace cement for making concrete. I will develop WINDCRETE into a new construction material through a series of fundamental research in (a) glass and polymer separation, (b) hydration and molecular modelling, (b) pozzolanic reactivity maximisation, (c) strength/durability optimisation and (d) life cycle analysis (LCA). I have engaged with 9 industrial partners across broad sectors including wind blade manufacturer, cement and concrete producer, construction and designer, waste management, composites trade association and innovator. In close collaboration with industries, I will bring WINDCRETE from the lab to the real world through a startup which is underpinned by two patents developed from this research and successful demonstrations on the partners' construction sites.WINDCRETE brings an exciting opportunity to address two global issues in both wind energy and construction industries, establishing a new paradigm in recycling waste blades while decarbonising concrete. More importantly, I will generalise WINDCRETE to extend its impact to wider industries like aviation, automobile, marine and electronics, which are using massive fibre glass composites but facing the same challenge of recycling the waste.

英国实现净零排放目标的核心是逐步向可再生风能过渡。为了实现这一目标，英国制定了绿色工业革命的十点计划，将海上风能置于其能源战略的第一点。英国已经是全球领先的国家，它的目标是到2030年利用风能产生50%的电力，几乎是目前发电量的两倍。然而，英国正面临着一个令人信服的挑战，既要处理大量的废弃叶片，又要从风力发电中获益。风机叶片的使用寿命为25年。据估计，在未来5年内，英国将有大约5200个~34,400吨的叶片退役，到2050年这一数字将增加10倍。到那时，欧洲将有32.5万片废弃叶片。据估计，到2050年，全球将有4300万吨废弃叶片退役，这是一个紧迫的国家和国际问题。风力涡轮机叶片主要由玻璃纤维复合材料制成，其中包括嵌入聚合物树脂（例如环氧树脂）的玻璃纤维。这些复合材料被设计得非常坚韧，使它们在自然环境中极难分解。不幸的是，目前的回收方法要么是能源密集型的，要么太贵，导致废弃叶片被填埋或焚烧，造成严重的环境问题。一些欧洲国家已经通过立法禁止垃圾填埋刀片，预计英国也将效仿这一趋势。建筑行业也面临着严峻的环境问题，因为水泥（混凝土的关键成分）的生产是一个能源密集型的过程，二氧化碳排放量巨大。一般来说，生产一吨水泥向空气中释放约一吨二氧化碳，这使得水泥生产占全球温室气体排放量的8%。英国建筑业在2020年消耗了1521.8万吨水泥，迫切需要减少水泥消耗的技术，以实现到2050年的净零目标。我的奖学金旨在开发一种全新的可行技术，回收废弃的风力涡轮机叶片，用于制造低碳混凝土（WINDCRETE）。这是我的开创性研究的基础，该研究表明，研磨废叶片产生的富含二氧化硅的再生粉末在碱性溶液中具有化学反应性（火山灰反应性），因此它可以取代水泥来制造混凝土。我将通过一系列基础研究(a)玻璃和聚合物分离，(b)水合作用和分子建模，(b)火山灰反应性最大化，(c)强度/耐久性优化和(d)生命周期分析（LCA），将WINDCRETE发展成为一种新的建筑材料。我与9个行业合作伙伴进行了广泛的合作，包括风力叶片制造商，水泥和混凝土生产商，建筑和设计师，废物管理，复合材料贸易协会和创新者。在与工业界的密切合作下，我将通过一家初创公司将WINDCRETE从实验室带到现实世界，这家初创公司以这项研究开发的两项专利为基础，并在合作伙伴的建筑工地成功演示。WINDCRETE为解决风能和建筑行业的两个全球性问题带来了令人兴奋的机会，在混凝土脱碳的同时建立了回收废叶片的新范例。更重要的是，我将推广WINDCRETE，将其影响扩展到更广泛的行业，如航空、汽车、船舶和电子，这些行业使用大量的玻璃纤维复合材料，但也面临着同样的挑战，即回收废物。