Sensor-Driven Automated Weld Control

传感器驱动的自动焊接控制

基本信息

  • 批准号:
    2894854
  • 负责人:
  • 金额:
    --
  • 依托单位:
  • 依托单位国家:
    英国
  • 项目类别:
    Studentship
  • 财政年份:
    2023
  • 资助国家:
    英国
  • 起止时间:
    2023 至 无数据
  • 项目状态:
    未结题

项目摘要

Traditionally, welding and inspection of high-integrity joints are separate, sequential, often manual processes in manufacturing and repair. Ultimately, these limitations reduce productivity, throughput, schedule certainty and increase rework if defects are detected at weld completion. Furthermore, a shrinking and ageing skilled workforce, along with a desire to reduce hazardous working, drives process automation. Current state-of-the-art automated welding systems deploy optical and tactile sensors for process feedback, which are naturally limited to surface mapping, while ultrasonic inspection systems only examine completed fully-filled welds once cooled. As welding is a dynamic volumetric process, fusing joints of depth and width, this fellowship seeks to exploit the volumetric imaging capability of ultrasonics, and introduce this inspection modality directly into the welding process control loop. By investigating automated in-process ultrasonic inspection and control, this fellowship aims to deliver high-integrity welds right, first time, every time and overcome current technical and process limitations.Babcock undertake large numbers of complex high-integrity fusion welds on structural components in sectors such as Nuclear, Defence and Energy including Carbon Capture and Hydrogen. In-process ultrasonic-enabled welding control will offer Babcock significant reductions, estimated from current operational data of:> 55% in weld process time> 50% in overall weld cost> 75% in man hoursThese significant technical, commercial and safety benefits underpin long-term research sustainability and empower Babcock for future contract awards and repatriation. The establishment of a new globally-unique "Sensor Enabled Automation" research group ensures the UK remains at the forefront of international manufacturing innovation.
传统上,高完整性接头的焊接和检查是单独的、顺序的,通常是制造和维修中的手动过程。最终,这些限制会降低生产率、产量、进度确定性,并在焊接完成时检测到缺陷时增加返工。此外,技术劳动力的萎缩和老龄化,以及减少危险工作的愿望,沿着推动了过程自动化。目前最先进的自动化焊接系统部署了光学和触觉传感器用于过程反馈,这些传感器自然限于表面映射,而超声波检测系统仅在冷却后检查完成的完全填充的焊缝。由于焊接是一个动态的体积过程,融合深度和宽度的接缝,该奖学金旨在利用超声波的体积成像能力,并将这种检测方式直接引入焊接过程控制回路。通过研究自动化过程中超声波检测和控制,该奖学金旨在每次都提供正确的高完整性焊接,并克服当前的技术和工艺限制。Babcock在核能,国防和能源(包括碳捕集和氢气)等行业的结构部件上承担了大量复杂的高完整性熔焊。过程中的超声波焊接控制将为Babcock提供显著的减少,从目前的操作数据估计:> 55%的焊接过程时间> 50%的总焊接成本> 75%的工时这些显着的技术,商业和安全效益支持长期的研究可持续性,并使Babcock未来的合同授予和遣返。新的全球独特的“传感器启用自动化”研究小组的成立确保了英国仍然处于国际制造业创新的前沿。

项目成果

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其他文献

Internet-administered, low-intensity cognitive behavioral therapy for parents of children treated for cancer: A feasibility trial (ENGAGE).
针对癌症儿童父母的互联网管理、低强度认知行为疗法:可行性试验 (ENGAGE)。
  • DOI:
    10.1002/cam4.5377
  • 发表时间:
    2023-03
  • 期刊:
  • 影响因子:
    4
  • 作者:
  • 通讯作者:
Differences in child and adolescent exposure to unhealthy food and beverage advertising on television in a self-regulatory environment.
在自我监管的环境中,儿童和青少年在电视上接触不健康食品和饮料广告的情况存在差异。
  • DOI:
    10.1186/s12889-023-15027-w
  • 发表时间:
    2023-03-23
  • 期刊:
  • 影响因子:
    4.5
  • 作者:
  • 通讯作者:
The association between rheumatoid arthritis and reduced estimated cardiorespiratory fitness is mediated by physical symptoms and negative emotions: a cross-sectional study.
类风湿性关节炎与估计心肺健康降低之间的关联是由身体症状和负面情绪介导的:一项横断面研究。
  • DOI:
    10.1007/s10067-023-06584-x
  • 发表时间:
    2023-07
  • 期刊:
  • 影响因子:
    3.4
  • 作者:
  • 通讯作者:
ElasticBLAST: accelerating sequence search via cloud computing.
ElasticBLAST:通过云计算加速序列搜索。
  • DOI:
    10.1186/s12859-023-05245-9
  • 发表时间:
    2023-03-26
  • 期刊:
  • 影响因子:
    3
  • 作者:
  • 通讯作者:
Amplified EQCM-D detection of extracellular vesicles using 2D gold nanostructured arrays fabricated by block copolymer self-assembly.
使用通过嵌段共聚物自组装制造的 2D 金纳米结构阵列放大 EQCM-D 检测细胞外囊泡。
  • DOI:
    10.1039/d2nh00424k
  • 发表时间:
    2023-03-27
  • 期刊:
  • 影响因子:
    9.7
  • 作者:
  • 通讯作者:

的其他文献

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{{ truncateString('', 18)}}的其他基金

An implantable biosensor microsystem for real-time measurement of circulating biomarkers
用于实时测量循环生物标志物的植入式生物传感器微系统
  • 批准号:
    2901954
  • 财政年份:
    2028
  • 资助金额:
    --
  • 项目类别:
    Studentship
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利用人类肠道微生物群的多糖分解能力来开发环境可持续的洗碗解决方案
  • 批准号:
    2896097
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship
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可以在颗粒材料中游动的机器人
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  • 财政年份:
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  • 资助金额:
    --
  • 项目类别:
    Studentship
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严重空间天气事件对核电和保障监督的恢复力的可能性和影响。
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    2908918
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship
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质子、α 和 γ 辐照辅助应力腐蚀开裂:了解燃料-不锈钢界面
  • 批准号:
    2908693
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship
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核燃料模拟物的现场辅助烧结
  • 批准号:
    2908917
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship
Assessment of new fatigue capable titanium alloys for aerospace applications
评估用于航空航天应用的新型抗疲劳钛合金
  • 批准号:
    2879438
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship
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使用右旋糖酐-胶原蛋白水凝胶开发 3D 打印皮肤模型,以分析白细胞介素 17 抑制剂的细胞和表观遗传效应
  • 批准号:
    2890513
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship
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CDT 第 1 年,预计 2024 年 10 月
  • 批准号:
    2879865
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship
Understanding the interplay between the gut microbiome, behavior and urbanisation in wild birds
了解野生鸟类肠道微生物组、行为和城市化之间的相互作用
  • 批准号:
    2876993
  • 财政年份:
    2027
  • 资助金额:
    --
  • 项目类别:
    Studentship

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