Development of the next generation high strength Mg alloys for the automotive industry

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For decades, technological advancements have been driven by the progress in materials science. For example, the substitution of iron components in automobiles with lighter aluminum components during the 1970’s and 80’s resulted in an immediate performance and fuel economy enhancement. Recently, the Environmental Protection Agency and the Dept. of Transportation in USA mandated automakers to decrease greenhouse gas emissions and improve fuel economy by over 50% by 2025, otherwise face economic penalties. It is generally accepted that such a drastic improvement is achievable either by vehicle hybridization, or by vehicle weight reduction. Both approaches face challenges: 1) Hybridization is costly and adds weight to vehicles, and 2) Existing manufacturing processes for lightweight alloys are approaching technological limits and further advancements are costly.