Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link

冷喷涂固态增材制造:工艺-结构-性能链接

基本信息

  • 批准号:
    RGPIN-2020-05135
  • 负责人:
  • 金额:
    $ 2.84万
  • 依托单位:
  • 依托单位国家:
    加拿大
  • 项目类别:
    Discovery Grants Program - Individual
  • 财政年份:
    2021
  • 资助国家:
    加拿大
  • 起止时间:
    2021-01-01 至 2022-12-31
  • 项目状态:
    已结题

项目摘要

Manufacturing is undergoing a revolutionary paradigm shift, driven primarily by the emergence of additive manufacturing (AM) techniques which is expected to represent a $100-250 billion market by 2025. Despite its promising future in automotive, aerospace, power and consumer product industries, additive manufacturing is facing challenges related to process defects and shortfalls that result in lower-than-expected properties and performances. Defects include solidification-related oxidation, porosity, and detrimental residual stresses, as well as lack of fusion and/or particle re-melt defects limit the mechanical properties and performance of products, hindering their market readiness. Many of these defects emanate from the high melting temperature required for particles bonding. Cold spray, as an emerging AM, however, is operating and lower-than-melting temperature and therefore is free of mentioned solidification-related issues. Cold spray is a process that uses kinetic energy to print metal powders at lower-than-melting temperatures. Micro-sized metal powders are accelerated through a convergent-divergent nozzle to supersonic velocities using a heated pressurized gas. Upon collision with substrate the impact energy makes severe local plastic deformation in particle and substrate, resulting in mechanical interlocking. The bonding is therefore free of oxidation, pore-free and highly dense, and crack-free. Moreover, the peening effect of high velocity impact creates beneficial compressive residual stresses. The cold spray technology has widely been used as a coating technology in the geometrical and structural restoration of defected parts such as corroded turbine blades. However, more recently because of its flexibility in printing large objects with complex geometries, fast rate of printing, and no need for controlled environment the technology is considered for manufacturing parts. With the benefits of cold spray additive manufacturing (CSAM) in printing metal/ceramic powders on metal and non-metallic substrates, cold spray technology will have a sizable share in AM market. The proposed research is focused on understanding the process physics of lightweight metal powder deposition by cold spray technology to discover the link between the process parameters with the cohesion and adhesion properties of cold sprayed parts. The outcomes of this research will result in manufacturing of more durable and reliable performance-based component for the automotive, aerospace, power and consumer product industries. Graduate students trained in this program will develop skills in process modeling, CSAM material characterisation, and product performance optimization which are highly sought after in these industries.
制造业正在经历一场革命性的范式转变,主要是由增材制造(AM)技术的出现推动的,预计到2025年将代表1000 - 2500亿美元的市场。尽管增材制造在汽车、航空航天、电力和消费品行业前景广阔,但它正面临着与工艺缺陷和不足相关的挑战,这些缺陷和不足导致其性能低于预期。缺陷包括与固化相关的氧化、多孔性和有害的残余应力,以及缺乏熔合和/或颗粒重熔缺陷,这些缺陷限制了产品的机械性能和性能,阻碍了它们的市场准备。这些缺陷中的许多源自颗粒结合所需的高熔化温度。然而,冷喷涂作为一种新兴的增材制造,是操作的并且低于熔化温度,因此没有提到的与固化相关的问题。 冷喷涂是一种利用动能在低于熔化温度下打印金属粉末的工艺。微尺寸的金属粉末被加速通过收敛-扩张喷嘴使用加热的加压气体到超音速。当与基体碰撞时,冲击能量使颗粒和基体发生严重的局部塑性变形,导致机械联锁。因此,结合是无氧化的,无孔隙和高度致密的,并且无裂纹。此外,高速冲击的喷丸效应产生有益的压缩残余应力。冷喷涂技术作为一种涂层技术已广泛应用于腐蚀涡轮机叶片等缺陷零件的几何和结构修复。然而,最近,由于其在打印具有复杂几何形状的大型物体方面的灵活性,打印速度快,并且不需要受控环境,该技术被认为是用于制造零件。随着冷喷涂增材制造(CSAM)在金属和非金属基材上打印金属/陶瓷粉末的优势,冷喷涂技术将在AM市场中占有相当大的份额。拟议的研究的重点是了解冷喷涂技术的轻质金属粉末沉积的过程物理,以发现冷喷涂零件的凝聚力和粘附性能的工艺参数之间的联系。这项研究的成果将为汽车,航空航天,电力和消费品行业制造更耐用,更可靠的性能部件。在该项目中接受培训的研究生将培养工艺建模、CSAM材料表征和产品性能优化方面的技能,这些在这些行业中备受追捧。

项目成果

期刊论文数量(0)
专著数量(0)
科研奖励数量(0)
会议论文数量(0)
专利数量(0)

数据更新时间:{{ journalArticles.updateTime }}

{{ item.title }}
{{ item.translation_title }}
  • DOI:
    {{ item.doi }}
  • 发表时间:
    {{ item.publish_year }}
  • 期刊:
  • 影响因子:
    {{ item.factor }}
  • 作者:
    {{ item.authors }}
  • 通讯作者:
    {{ item.author }}

数据更新时间:{{ journalArticles.updateTime }}

{{ item.title }}
  • 作者:
    {{ item.author }}

数据更新时间:{{ monograph.updateTime }}

{{ item.title }}
  • 作者:
    {{ item.author }}

数据更新时间:{{ sciAawards.updateTime }}

{{ item.title }}
  • 作者:
    {{ item.author }}

数据更新时间:{{ conferencePapers.updateTime }}

{{ item.title }}
  • 作者:
    {{ item.author }}

数据更新时间:{{ patent.updateTime }}

Jahed, Hamid其他文献

Fatigue characterization and modeling of AZ31B magnesium alloy spot-welds
  • DOI:
    10.1016/j.ijfatigue.2014.01.026
  • 发表时间:
    2014-07-01
  • 期刊:
  • 影响因子:
    6
  • 作者:
    Behravesh, Seyed Behzad;Jahed, Hamid;Lambert, Steve
  • 通讯作者:
    Lambert, Steve
Manufacturing processes' role over the residual stress state evolution of crankshafts
The effect of pure aluminum cold spray coating on corrosion and corrosion fatigue of magnesium (3% Al-1% Zn) extrusion
  • DOI:
    10.1016/j.surfcoat.2016.11.014
  • 发表时间:
    2017-01-15
  • 期刊:
  • 影响因子:
    5.4
  • 作者:
    Diab, Mohammad;Pang, Xin;Jahed, Hamid
  • 通讯作者:
    Jahed, Hamid
Split sleeve cold expansion of AZ31B sheet: Microstructure, texture and residual stress
  • DOI:
    10.1016/j.matdes.2019.108213
  • 发表时间:
    2020-01-15
  • 期刊:
  • 影响因子:
    8.4
  • 作者:
    Faghih, Sasan;Shaha, Sugrib Kumar;Jahed, Hamid
  • 通讯作者:
    Jahed, Hamid
Corrosion and corrosion fatigue performances of micro-arc oxidation coating on AZ31B cast magnesium alloy

Jahed, Hamid的其他文献

{{ item.title }}
{{ item.translation_title }}
  • DOI:
    {{ item.doi }}
  • 发表时间:
    {{ item.publish_year }}
  • 期刊:
  • 影响因子:
    {{ item.factor }}
  • 作者:
    {{ item.authors }}
  • 通讯作者:
    {{ item.author }}

{{ truncateString('Jahed, Hamid', 18)}}的其他基金

Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    RGPIN-2020-05135
  • 财政年份:
    2022
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Discovery Grants Program - Individual
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    DGDND-2020-05135
  • 财政年份:
    2022
  • 资助金额:
    $ 2.84万
  • 项目类别:
    DND/NSERC Discovery Grant Supplement
Characterization of single and laminated electrical steel sheets under static and cyclic loads at room and elevated temperature
室温和高温静态和循环载荷下单层和层压电工钢板的表征
  • 批准号:
    556432-2020
  • 财政年份:
    2021
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Alliance Grants
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    DGDND-2020-05135
  • 财政年份:
    2021
  • 资助金额:
    $ 2.84万
  • 项目类别:
    DND/NSERC Discovery Grant Supplement
Durability of electric vehicle battery pack joints
电动汽车电池组接头耐久性
  • 批准号:
    568648-2021
  • 财政年份:
    2021
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Alliance Grants
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    DGDND-2020-05135
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    DND/NSERC Discovery Grant Supplement
Characterization of single and laminated electrical steel sheets under static and cyclic loads at room and elevated temperature
室温和高温静态和循环载荷下单层和层压电工钢板的表征
  • 批准号:
    556432-2020
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Alliance Grants
Cold Spray Technology for Fast SARS-CoV-2 Disinfection on Public Surfaces: A Major Disruption in the COVID-19 Transmission Chain
用于公共表面快速 SARS-CoV-2 消毒的冷喷雾技术:COVID-19 传播链的重大破坏
  • 批准号:
    555084-2020
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Alliance Grants
Quasi-static, cyclic and fracture characteristics of thermal sprayed AlSi cylinder bore
热喷涂AlSi缸膛的准静态、循环和断裂特性
  • 批准号:
    536291-2018
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Collaborative Research and Development Grants
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    RGPIN-2020-05135
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Discovery Grants Program - Individual

相似国自然基金

关于芬斯勒几何和 spray几何中若干问题的研 究
  • 批准号:
    Q24A010046
  • 批准年份:
    2024
  • 资助金额:
    0.0 万元
  • 项目类别:
    省市级项目
Finsler几何与spray几何中的交叉问题及其应用
  • 批准号:
    LY23A010012
  • 批准年份:
    2023
  • 资助金额:
    0.0 万元
  • 项目类别:
    省市级项目
关于spray和芬斯勒几何中若干问题的研究
  • 批准号:
    12171005
  • 批准年份:
    2021
  • 资助金额:
    50 万元
  • 项目类别:
    面上项目

相似海外基金

Collaborative Research: Solid-State Additive Manufacturing of Metal Matrix Composites via Cold Spray
合作研究:通过冷喷涂进行金属基复合材料的固态增材制造
  • 批准号:
    2330318
  • 财政年份:
    2024
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Standard Grant
Collaborative Research: Solid-State Additive Manufacturing of Metal Matrix Composites via Cold Spray
合作研究:通过冷喷涂进行金属基复合材料的固态增材制造
  • 批准号:
    2330319
  • 财政年份:
    2024
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Standard Grant
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    RGPIN-2020-05135
  • 财政年份:
    2022
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Discovery Grants Program - Individual
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    DGDND-2020-05135
  • 财政年份:
    2022
  • 资助金额:
    $ 2.84万
  • 项目类别:
    DND/NSERC Discovery Grant Supplement
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    DGDND-2020-05135
  • 财政年份:
    2021
  • 资助金额:
    $ 2.84万
  • 项目类别:
    DND/NSERC Discovery Grant Supplement
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    DGDND-2020-05135
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    DND/NSERC Discovery Grant Supplement
Establishment of Advanced Cold Spray Method Based on Elucidation of Solid Phase Bonding Interface Phenomena
基于固相结合界面现象的先进冷喷涂方法的建立
  • 批准号:
    20K15056
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Grant-in-Aid for Early-Career Scientists
Cold Spray Solid-State Additive Manufacturing:Process-Structure-Performance Link
冷喷涂固态增材制造:工艺-结构-性能链接
  • 批准号:
    RGPIN-2020-05135
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Discovery Grants Program - Individual
Bonding mechanism analysis of solid state cold spray and in-situ peening
固态冷喷涂与原位喷丸结合机理分析
  • 批准号:
    20H02452
  • 财政年份:
    2020
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Grant-in-Aid for Scientific Research (B)
Advancement of cold spray as a high-quality thick coating formation process by collision and deformation of high-speed solid particles
冷喷涂作为一种通过高速固体颗粒碰撞和变形形成高质量厚涂层的工艺的进展
  • 批准号:
    20360328
  • 财政年份:
    2008
  • 资助金额:
    $ 2.84万
  • 项目类别:
    Grant-in-Aid for Scientific Research (B)
{{ showInfoDetail.title }}

作者:{{ showInfoDetail.author }}

知道了