Next Generation Axially Integrated Electric Motor Drives with Alternative Materials for Electrified Vehicle Propulsion

采用替代材料的下一代轴向集成电动机驱动器用于电动汽车推进

• 批准号: RGPIN-2020-05818
• 负责人: Iyer, LakshmiVaraha
• 金额: $ 2.04万
• 依托单位: University of Windsor
• 依托单位国家: 加拿大
• 项目类别: Discovery Grants Program - Individual
• 财政年份: 2022
• 资助国家: 加拿大
• 起止时间: 2022-01-01 至 2023-12-31
• 项目状态: 已结题
• 来源: https://www.nserc-crsng.gc.ca/ase-oro/Details-Detailles_eng.asp?id=752131
• 关键词: Next; Generation; Axially; Integrated; Electric

The proposed Discovery Grant research program aims to innovate disruptive technologies for electrified vehicles (EV) with a macro objective of reducing total cost of ownership (TCO). Specifically, it aims to focus on electric machines and power electronics used for EV propulsion.    There is a need to rethink the architecture and design of electric powertrains which propel EVs due to various factors such as: change in future automotive usage models including consumer owned vehicles, ride sharing, fleet operations, emergence of 800 Volt systems, need for ultra-fast charging, inclusion of more autonomous driving technologies, cost and availability of permanent magnets, availability of novel semiconductor technologies, etc. Such factors when seen independently or in combination could lead to a set of different design requirements for the EV influenced by TCO. Hence, the proposed research program aims at investigating novel electric motor technologies with alternate materials without the use of permanent magnets. Wound-field and fluid-filled electrostatic synchronous machines will be investigated keeping in mind 400 Volt and 800 Volt DC bus voltage levels respectively. Novel motor designs will be developed through research and development activities on winding, cooling, optimization, control and rotor excitation techniques. Novel inverter architectures fed by current and voltage sources will be investigated using Silicon Carbide (SiC) and Gallium Nitirde (GaN) switches. These power electronics will also be tailored to operate the motors developed in the proposed research program. These investigations will involve modeling, design, co-simulation, fabrication and testing activities using custom designed and market available software packages and hardware components. All the developments will be focused towards integrating the electric motor and power electronics axially within the same package. Special emphasis will be laid on manufacturing feasibility and automotive reliability. The applicants industrial R&D background will be a boon to this research program to align academic research with industry needs, standards and practices.    The proposed research program will strive to bring academia and industry together to create innovative and promising solutions for future electric vehicle propulsion technology in Canada. The planned activities under my co-supervision will forge and foster a productive, value-added partnership with faculty at University of Windsor, other Canadian universities and foreign universities. This project will develop highly qualified personnel (HQP) with unique capabilities in the areas of electrical, mechanical and automotive engineering. Additionally, this program will provide positive solutions towards reducing fossil fuel usage and greenhouse gas (GHG) emissions. These factors will enhance Canada's economy, environment, and public policy development-creating a better Canada for Canadians.

拟议的发现补助金研究计划旨在为电动汽车（EV）创新颠覆性技术，其宏观目标是降低总拥有成本（TCO）。具体来说，它的目标是专注于用于电动汽车推进的电机和电力电子设备。 由于各种因素，需要重新考虑推动电动汽车的电动动力系统的架构和设计，例如：未来汽车使用模式的变化，包括消费者拥有的车辆、乘车共享、车队运营、800伏系统的出现、超快速充电的需求、更多自动驾驶技术的纳入、永磁体的成本和可用性、新型半导体技术的可用性，这些因素在单独或组合时可能导致对受TCO影响的EV的一组不同的设计要求。因此，拟议的研究计划旨在研究具有替代材料的新型电动机技术，而无需使用永磁体。将分别在400伏和800伏直流母线电压水平下研究绕线场和充液静电同步电机。将通过对绕组、冷却、优化、控制和转子励磁技术的研究和开发活动，开发新的电机设计。新颖的逆变器架构馈电流和电压源将使用碳化硅（SiC）和氮化镓（GaN）开关进行研究。这些电力电子设备也将被定制，以操作拟议研究计划中开发的电机。这些调查将涉及建模，设计，联合仿真，制造和测试活动，使用定制设计和市场上可用的软件包和硬件组件。所有的发展都将集中在将电动机和电力电子设备轴向集成在同一个封装中。将特别强调制造的可行性和汽车的可靠性。申请人的工业研发背景将是这个研究项目的布恩，使学术研究与工业需求，标准和实践相一致。 拟议的研究计划将努力将学术界和工业界聚集在一起，为加拿大未来的电动汽车推进技术创造创新和有前途的解决方案。在我的共同监督下，计划的活动将与温莎大学、其他加拿大大学和外国大学的教师建立和促进富有成效的增值伙伴关系。该项目将培养在电气、机械和汽车工程领域具有独特能力的高素质人才。此外，该计划将为减少化石燃料使用和温室气体（GHG）排放提供积极的解决方案。这些因素将促进加拿大的经济、环境和公共政策的发展，为加拿大人创造一个更美好的加拿大。