Novel Effluent Desalination Processes: Sustainable Water Recovery and Energy Generation in Mining Sites

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The proposed research program aims to reduce the environmental footprint of the mining and metals industry, especially to the extent related to water usage. We aim to develop innovative holistic scalable energy efficient and environmentally friendly effluent desalination processes. The objectives are: (i) to reduce the contaminated aqueous waste volume by recovering water from process solutions, effluents, and tailings ponds at low cost, (ii) to upgrade the valuable metal content (if any) in the remaining brine, thus making its re-processing economically viable, and (iii) to utilize the controlled mixing of effluents in the tailings ponds to generate renewable energy. The proposed research program will train HQP in innovative processes to recover water and energy from effluents and tailings ponds. We hypothesize that these novel processes will simultaneously increase the water recovery yield from effluents and lower the energy footprint of the sector. We intend to primarily focus on technologies that operate at sub-zero temperatures to take advantage of the Canadian cold winter climate and recover water in the form of pure ice. Not only is the energy for freezing 7 times less than that of evaporation, but also it is free several months per year in Canada during winter. The processes we propose to work on are freeze concentration (FC) and gas hydrate desalination (HyDesal). The novelty of our work is based on the use of cold ultra fine gas bubbles (i.e., mixture of micro- and nano-bubbles). Under controlled conditions, the bubbles will serve as nuclei for ice formation, resulting in the recovery of water in the form of pure tiny ice crystals, without allowing impurities to enter into the ice matrix. Also, we intend to simplify the treatment of effluent streams and tailings for water recovery upon passing the water from these multi-component aqueous streams into environmentally benign single-component draw solutions via forward osmosis (FO). FO requires no external energy input; instead, it is driven by the osmotic pressure difference between the effluents and more concentrated draw solutions. FC will be used to recover clean water from the resulting diluted draw solution, which requires energy. Finally, we intend to develop a membrane process, salinity gradient power, to recover the released energy of mixing of the effluents discharged into the tailings ponds through their controlled mixing in the latter, similar to how waste heat is recovered from plants. This research program contributes to the protection of people's right to clean water and advances the competitiveness of the Canadian mining and metals industry in an era that environmental legislation barriers become stricter due to climate change. It also generates a strong potential for collaboration with Canadian and international organizations and industries and aims to position Canada as the world's prominent country in zero liquid discharge research, regulations, and applications.