Fe-Si-B-P-C-Cu高Bs纳米晶软磁合金的结构调控及对软磁性能和弯折韧性的影响机理研究

批准号:
51871056
项目类别:
面上项目
资助金额:
55.0 万元
负责人:
常春涛
依托单位:
学科分类:
E0106.金属低维与亚稳材料
结题年份:
2022
批准年份:
2018
项目状态:
已结题
项目参与者:
谢春晓、李文、张通、吴克楠、李春泽
国基评审专家1V1指导 中标率高出同行96.8%
结合最新热点,提供专业选题建议
深度指导申报书撰写,确保创新可行
指导项目中标800+,快速提高中标率
微信扫码咨询
中文摘要
高Bs纳米晶软磁合金在退火得到非晶/纳米晶双相复合结构后,软磁性能优化的同时都不可避免的呈现弯折脆性,这成为该类材料在节能高效电机等高端领域应用推广所面临的瓶颈问题。本项目拟以高Fe浓度Fe-Si-B-P-C-Cu系合金为对象,在我们前期工作的基础上,研究微量过渡金属添加和类金属元素的配比调节对合金的热稳定性、非晶形成能力、软磁性能和弯折韧性的影响规律,澄清合金元素影响其热稳定性和非晶形成能力的机制。系统研究不同合金元素对 Fe-Si-B-P-C-Cu非晶晶化行为的影响,结合结构表征及其相变动力学分析等手段,澄清它们影响其晶化行为的机制,发展软磁纳米晶形成理论。研究热处理工艺参数对合金组织结构、磁性能和弯折韧性的影响规律,揭示合金性能与其成分、组织结构的相关性,阐明合金元素影响其软磁性能和弯折韧性的机理。为发展工业实用化的高性能纳米软磁合金提供理论依据和工艺技术支撑。
英文摘要
High Fe concentration Nanocrystalline alloys have been discovered as a promising soft magnetic material in our previous work. However, the extremely brittle nature for the nanocrystalline Fe-based soft magnetic alloys has generally been recognized to be the most serious disadvantage which limited their engineering application. The present proposal is devoted to a comprehensive study of the alloying effects of transition metals and metalloid element on the thermal stability, microstructural evolution, soft-magnetic properties and bending ductility of nanocrystalline FeSiBPCCu alloys were systematically investigated. First, the composition-amorphous structure formation-magnetic property correlation is to be clarified in the amorphous alloy system, from which the optimal alloy composition is proposed. The crystallization behaviors of these precursor amorphous alloys are then studied to reveal the underlying mechanism of minor alloying on nanodecomposition, and the corresponding nanocrystallization model will be put forth. Finally, the influence of the various control parameters of heat treatment on changing the crystallization counterparts, the microstructure length scale and hence the magnetic properties and bending ductility of the nanocrystalline alloys will be investigated, from which the correlation of composition-microstructure-soft magnetic property-bending ductility is to be established for the nanocrystalline soft magnetic alloys. The present study would provide theoretically useful guidelines and candidate materials for the development of industrially applicable nanocrystalline soft magnetic alloys with high saturation magnetization.
由非晶前驱体退火热处理后形成的高Fe含量Fe-Si-B-P-Cu系纳米晶合金具有高饱和磁感应强度(Bs)、低矫顽力(Hc)和高磁导率(μe)等优良的软磁性能,已应用于变压器、电抗器、互感器等电子电力器件中。然而,经退火处理后形成的该系纳米晶合金脆性较高,且获得较高的Bs和较低Hc的热处理工艺(热处理温度、时间等)窗口较窄,其软磁性能对淬态前驱体合金的结构较敏感,不利于其在电子电力等领域的更广泛应用。针对上述问题,本论文通过调整经熔体旋淬法快速凝固制备的淬态Fe-Si-B-P-Cu系非晶前驱体合金的成分和热处理方式及工艺参数,调控了所获得的纳米晶合金的结构和性能,系统研究了调整合金的成分和快速退火工艺对高Fe含量Fe-Si-B-P-Cu系纳米晶合金微观组织结构、软磁性能和退火脆性的影响,阐明了该系纳米晶合金成分-热处理工艺参数-结构-性能之间的关联及机理。发现采用快速退火(升温速率为100 °C/s及以上)的热处理温度窗口较宽,所制备的Fe-Si-B-P-Cu系纳米晶合金兼具高Bs和低Hc等优异软磁性能和较低退火脆性,且其对淬态前驱体合金结构不敏感。.通过采用适当的快速退火热处理工艺及调整Fe-Si-B-P-Cu系前驱体合金成分可以有效调控所形成的纳米晶合金的结构,使合金的非晶基体中析出高体积分数且尺寸均匀细小的α-Fe,获得兼具优异软磁性能和低退火脆性的Fe-Si-B-P-Cu系纳米晶合金。以快速凝固Fe-Si-B-P-Cu系合金为前驱体,对其进行快速退火制备纳米晶合金的Top区间较宽,且降低了所形成的纳米晶合金的软磁性能对于淬态前驱体合金的结构敏感性,有利于其工业化生产。本论文的研究结果可以为发展具有实际应用价值的新型高性能Fe基纳米晶软磁合金提供实验科学依据和工艺技术支撑。
期刊论文列表
专著列表
科研奖励列表
会议论文列表
专利列表
Enlarging heat-treatment processing windows of Fe-Si-B-P-Cu-M nanocrystalline alloys by doping transition metal elements
通过掺杂过渡金属元素扩大Fe-Si-B-P-Cu-M纳米晶合金的热处理加工窗口
DOI:10.1016/j.jallcom.2020.158420
发表时间:2021
期刊:Journal of Alloys and Compounds
影响因子:6.2
作者:Chang Chuntao;Xiang Zheng;Zhao Chengliang;Wang Anding;Song Ruirui;Pan Deng
通讯作者:Pan Deng
Effects of Si on the microstructure, soft magnetic properties and bendability of rapidly-annealed nanocrystalline Fe–Si–B–P–Cu alloy ribbons
Si对快速退火纳米晶Fe-Si-B-P-Cu合金带材显微组织、软磁性能和弯曲性能的影响
DOI:10.1016/j.jallcom.2023.168799
发表时间:2023-01
期刊:Journal of Alloys and Compounds
影响因子:6.2
作者:Yang Meng;Shujie Pang;Chuntao Chang;Junhua Luan;Akihisa Inoue;Tao Zhang
通讯作者:Tao Zhang
Nano-heterogeneity-stabilized and magnetic-interaction-modulated metallic glasses
纳米异质性稳定和磁相互作用调制金属玻璃
DOI:10.1007/s40843-020-1593-0
发表时间:2021
期刊:Science China-Materials
影响因子:8.1
作者:Zhao Chengliang;Wang Anding;He Aina;Chang Chuntao;Liu Chain-Tsuan
通讯作者:Liu Chain-Tsuan
Facile fabrication of ultrathin freestanding nanoporous Cu and Cu-Ag films with high SERS sensitivity by dealloying Mg-Cu(Ag)-Gd metallic glasses
通过脱合金 Mg-Cu(Ag)-Gd 金属玻璃轻松制备具有高 SERS 灵敏度的超薄独立式纳米多孔 Cu 和 Cu-Ag 薄膜
DOI:10.1016/j.jmst.2020.08.049
发表时间:2021-04
期刊:Journal of Materials Science & Technology
影响因子:10.9
作者:Zhao Yuanyun;Feng Qian;Zhao Chengliang;Wang Jianguo;Xie Chunxiao;Chang Chuntao;Li Yanjun;Zhang Laichang
通讯作者:Zhang Laichang
In-situ synthesis of nanocrystalline soft magnetic Fe-Ni-Si-B alloy
原位合成纳米晶软磁Fe-Ni-Si-B合金
DOI:10.1016/j.jallcom.2019.03.226
发表时间:2019-06
期刊:Journal of Alloys and Compounds
影响因子:6.2
作者:Wang J. G.;Zhao H.;Xie C. X.;Chang C. T.;Zhou S. M.;Feng J. Q.;Huo J. T.;Li W. H.
通讯作者:Li W. H.
铁基非晶软磁合金的微观结构演化及性能的关联性研究
- 批准号:51671206
- 项目类别:面上项目
- 资助金额:60.0万元
- 批准年份:2016
- 负责人:常春涛
- 依托单位:
国内基金
海外基金
