纳米La2O3增强NbSe2-Cu自润滑复合材料的制备及其性能研究
批准号:
51604075
项目类别:
青年科学基金项目
资助金额:
20.0 万元
负责人:
郑润国
依托单位:
学科分类:
粉末冶金与粉体工程
结题年份:
2019
批准年份:
2016
项目状态:
已结题
项目参与者:
张娟霞、汪应玲、印策、刘宁宁
中文摘要
铜基自润滑复合材料因其优异的自润滑特性、良好的导电及导热性能,在机械、航空航天等领域有着极为广泛的应用,但硬度低、磨损率高等限制了其实际应用。本项目拟采用内氧化与放电等离子烧结相结合的方法,以Cu为基体,纳米La2O3为增强相,NbSe2为润滑相制备La2O3-NbSe2-Cu自润滑复合材料,使其兼具良好的导电及导热性、高强度及高耐磨性。采用微观手段分析纳米La2O3-Cu复合粉体的组成成分、组织形貌及La2O3尺寸等,探讨La2O3形核与长大的规律和机理。研究增强相和润滑相含量对复合材料力学性能的影响,明晰增强相和润滑相与复合材料基体之间的界面结合情况。研究NbSe2含量和石墨与NbSe2的协同作用对La2O3-NbSe2-Cu复合材料载流条件下的摩擦磨损性能的影响规律,揭示载流摩擦磨损机理。本项目可为铜基自润滑复合材料的设计和性能改进提供理论基础和技术支撑。
英文摘要
Copper matrix self-lubricating composites are widely used in mechanical, aerospace and other industries due to its good self lubrication, outstanding thermal and electrical conductivities. However, its practical application is hindered by its low hardness and poor wear resistance. In view of this, the project intends to fabricate copper matrix self-lubricant composites with high strength, low resistivity and high wear resistance through internal oxidation and spark plasma sintering. Copper, La2O3 and NbSe2 will be used as matrix, reinforced phase and lubricant respectively to prepare La2O3-NbSe2-Cu self-lubricating composites, which has high electrical and thermal conductivity, high strength and good wear resistance. The composition, morphology and size of La2O3 of the La2O3-Cu composite powders will be investigated on the micro-level, and then the nucleation and growth mechanism of La2O3 will be revealed. The influence of reinforcement content and lubricant content on mechanical properties of composites will be studied, and then the interfaces between the reinforcement phase and matrix will be clarified. The influences of the content of NbSe2 and the synergistic effect of graphite and NbSe2 on the wear properties of La2O3-NbSe2-Cu composites during sliding electrical contact will be investigated on the micro-level. Furthermore, the wear mechanism will be clarified. This project will provide theoretical basis and technical support for the design and performance improvements of copper matrix self-lubricant composite.
本项目采用内氧化与放电等离子烧结相结合的方法制备了La2O3-NbSe2-Cu自润滑复合材料。利用微观手段分析了纳米La2O3-Cu复合粉体的组成成分、组织形貌及La2O3尺寸,探讨了La2O3形核与长大的规律和机理。研究增强相和润滑相含量对复合材料力学性能的影响,明晰增强相和润滑相与复合材料基体之间的界面结合情况。研究NbSe2含量对La2O3-NbSe2-Cu复合材料摩擦磨损性能的影响规律,揭示材料的摩擦磨损机理。研究结果表明与晶粒内部相比,La2O3颗粒易于在晶界处形核长大。内氧化温度越高,复合粉末表面形成的氧化物片层越厚,面积越大。随着内氧化温度升高,Cu-La2O3复合材料的电导性出现了先升高后下降的现象,而硬度则连续降低。内氧化温度为670 °C时,复合材料的电导率高达89.34%IACS,硬度为99.54 HV。性能最佳的Cu-La2O3复合材料(内氧化温度670°C,内氧化时间1h,K=1.25,烧结温度为850°C,烧结压力50 MPa)的抗拉强度、屈服强度和硬度分别是Cu-La合金的1.23倍,2.2倍和1.5倍,电导率高达92.79%IACS。Cu- La2O3复合材料的耐磨损性能明显高于纯铜的耐磨损性能。随着滑动速度与载荷的不断增加,Cu-La2O3复合材料的磨损形式由磨粒磨损逐渐转化成为氧化磨损和剥层磨损。在载荷较低时,Cu-La2O3-NbSe2复合材料的摩擦系数曲线波动较大,随着载荷的增加曲线波动幅度减小并趋紧平稳。随着载荷的增加,磨损率不断增加。. 本项目探讨了内氧化参数对La2O3形核与长大的影响规律,为铜基自润滑复合材料的设计及性能改进提供理论基础和技术支撑。
期刊论文列表
专著列表
科研奖励列表
会议论文列表
专利列表
Mechanical properties and electrical conductivity of nano-La2O3 reinforced copper matrix composites fabricated by spark plasma sintering
放电等离子烧结纳米La2O3增强铜基复合材料的力学性能和电导率
DOI:
10.1088/2053-1591/ab36f7
发表时间:
2019-08
期刊:
Materials Research Express
影响因子:
2.3
作者:
[Zheng Runguo, Li Nana]
通讯作者:
Li Nana
Friction and wear behavior of Cu-La2O3 composite sliding against 52100 bearing steel in vacuum
Cu-La2O3复合材料与52100轴承钢真空滑动摩擦磨损行为
DOI:
10.1016/j.vacuum.2018.12.019
发表时间:
2019-03
期刊:
Vacuum
影响因子:
4
作者:
[Zheng Runguo, Li Nana, Zhan Zaiji]
通讯作者:
Zhan Zaiji
Microstructure and Wear Properties of Cu-La2O3 Composites Prepared by Spark Plasma Sintering
火花等离子烧结Cu-La2O3复合材料的显微组织和磨损性能
DOI:
10.1007/s12540-019-00489-8
发表时间:
--
期刊:
Metals and Materials International
影响因子:
3.5
作者:
[Zheng Runguo, Li Nana]
通讯作者:
Li Nana
国内基金
海外基金