机器人减速器轴承强化喷射研磨加工效应及界面层形貌结构演变机理研究

批准号:
51975136
项目类别:
面上项目
资助金额:
58.0 万元
负责人:
梁忠伟
依托单位:
学科分类:
机械测试理论与技术
结题年份:
2023
批准年份:
2019
项目状态:
已结题
项目参与者:
梁忠伟
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中文摘要
针对机器人减速器轴承制造“四高”性能重大需求及前沿热点,在微观-介观尺度围绕强化喷射研磨及界面层形貌结构演变机理开展创新性研究,以突破制约其制造过程中的共性理论技术瓶颈并实现高效控形控性加工目标。具体包括建立多相流能量传递映射关系模型,揭示表层磨料冲击作用机理及特性规律;探明表层摩擦化学加工机理及效应发展机制,进行材料表/界面层磨料接触状态及强化特性耦合规律研究;发展极端应变率条件下应力应变动态本构建模方法,提出界面层形貌对射流激波传播干扰量化评价机制;开展表层结构失稳临界状态控制策略验证,构建强化喷射研磨加工效应与界面层形貌结构演变机理研究体系并实现加工参数优化方案。项目将促进强化喷研基础理论发展,对深入认识喷研湍流激振、冲击变形、能量传递、动态本构建模等具有重要学术价值;同时为提升轴承件表面成型质量、材料强度和工作性能提供关键手段,对解决高端装备核心件制造领域理论技术难题具有重大意义。
英文摘要
According to the prominent theoretical demands and technical frontiers in meeting the “4H” performance requirements for the manufacturing of robotic reducer bearings, a novel machining method named as strengthen jet grinding has been proposed to study the evolutionary mechanism of interface morphological structure in micro-mesoscopic scale, thereafter the generic theoretical and technical difficulties during the manufacturing processes of reducer bearing can be solved, and a high-efficient machining method capable of the shape/property controlling can be achieved subsequently. This research includes such topics as: Establishing a mapping relation model of multi-phase flow energy transmission and revealing the working mechanism and characteristic principles of abrasive impacting on the machined surface; Investigating the tribochemical machining principle and its developmental mechanism at the contact area of surface layer, then identifying the coupling rules between abrasive contacting statues and their strengthening effectiveness on the bearing material surface\boundary layer; Developing the stress-strain dynamic constitutive modelling method of bearing material in the specific environments of extremely strain rate, and then quantifying the interference effects of morphological structure on the metastable propagation of waterjet shock waves; Assessing the control strategies aiming at the critical states of abrasive-jet impacting deformation, building up a research system concerning with the machining effect of strengthen jet grinding and the evolutionary mechanism of interface layer morphological structure as the robotic reducer bearing oriented, and then realizing the optimization scheme of grinding parameters eventually. This research prompts the theoretical developments of strengthen jet grinding, so that it could be highly academic-valued due to its thoroughly clarification of turbulent shock waves, abrasive-impacting-produced deformation, grinding energy transmission, dynamic constitutive modelling, and multiphase media coupling mechanism; thus more key measures could be presented systematically to improve the surface machining quality, material properties, and working capabilities of robotic reducer bearing. This research deserves great significance to deal with the theoretical and technological difficulties in the manufacture domain of core products in high-end equipment as respected.
期刊论文列表
专著列表
科研奖励列表
会议论文列表
专利列表
Control of the Molten Pool Morphology and Crystal Growth Behavior in Laser Powder Deposition of Single-Crystal Superalloy via Adjusting the Defocusing Amount and Scanning Speed
通过调节散焦量和扫描速度控制单晶高温合金激光粉末沉积熔池形貌和晶体生长行为
DOI:10.1007/s11666-022-01446-5
发表时间:2022-09
期刊:Journal of Thermal Spray Technology
影响因子:3.1
作者:Liu Zhaoyang;Liang Zhongwei;Zou Tao;Liu Xiaochu
通讯作者:Liu Xiaochu
DOI:--
发表时间:2023
期刊:Internation Journal of Agricultural and Biological Engnineering
影响因子:--
作者:Zhongwei Liang;Tao Zou;Xiaochu Liu;Guiyun Liu;Zheng Liu
通讯作者:Zheng Liu
DOI:10.1016/j.surfcoat.2024.130434
发表时间:2024-02
期刊:Surface and Coatings Technology
影响因子:5.4
作者:Gongbin Tang;Shiyuan Li;Jinfeng Yang;Xinyu Zhou;Rongbing She;Dongwei Li;Tao Zou;Jingwen Wang;Zhongwei Liang
通讯作者:Gongbin Tang;Shiyuan Li;Jinfeng Yang;Xinyu Zhou;Rongbing She;Dongwei Li;Tao Zou;Jingwen Wang;Zhongwei Liang
DOI:10.1016/j.triboint.2023.109045
发表时间:2023-10
期刊:Tribology International
影响因子:6.2
作者:Shaoyang Li;Gongbin Tang;Tao Zou;Jingwen Wang;Zixin Ou;Hai Lin;Fenghua Su;Zhongwei Liang-
通讯作者:Shaoyang Li;Gongbin Tang;Tao Zou;Jingwen Wang;Zixin Ou;Hai Lin;Fenghua Su;Zhongwei Liang-
DOI:10.16490/j.cnki.issn.1001-3660.2021.05.026
发表时间:2021
期刊:表面技术
影响因子:--
作者:萧金瑞;梁忠伟;黄建枫;高伟林;刘晓初;陈宥丞
通讯作者:陈宥丞
基于动态载荷的机器人RV减速器零部件摩擦磨损及强化微纳改性加工基础研究
- 批准号:--
- 项目类别:省市级项目
- 资助金额:100.0万元
- 批准年份:2024
- 负责人:梁忠伟
- 依托单位:
工业机器人减速器轴承多能场协同射流强化改性高性能加工理论与方法研究
- 批准号:n/a
- 项目类别:省市级项目
- 资助金额:10.0万元
- 批准年份:2023
- 负责人:梁忠伟
- 依托单位:
强化喷射研磨接触区射流激波非均衡传播与互扰动效应抑制研究
- 批准号:51575116
- 项目类别:面上项目
- 资助金额:63.0万元
- 批准年份:2015
- 负责人:梁忠伟
- 依托单位:
超高速研磨多相微尺度湍流应力机理与边界层激波破坏研究
- 批准号:51205073
- 项目类别:青年科学基金项目
- 资助金额:24.0万元
- 批准年份:2012
- 负责人:梁忠伟
- 依托单位:
国内基金
海外基金
