课题基金基金详情
电磁分布式压边的多特征曲面冲压成形过程工艺能量建模与能效优化
结题报告
批准号:
52005146
项目类别:
青年科学基金项目
资助金额:
24.0 万元
负责人:
李磊
依托单位:
学科分类:
制造系统与智能化
结题年份:
2023
批准年份:
2020
项目状态:
已结题
项目参与者:
李磊
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中文摘要
多特征曲面冲压广泛应用于汽车、航空航天等重要领域。曲面加工时多特征冲压力、压边力的协同作用,导致成形过程功率需求急剧上升,带来装备吨位大、功率不匹配、运行能效低等一系列突出问题。实践表明,冲压过程能耗由工艺能量和装备能效共同决定,仅考虑装备层的优化存在局限性,亟待研究其工艺能量特征及高能效的压边力优化方法。为此,本项目在多特征曲面冲压成形过程中引入电磁分布式压边,研究其电磁/热/力耦合作用关系,阐明多特征曲面形状约束下电磁压边的分布式产生机制;揭示成形过程多特征的应力应变特性对工艺能量的影响规律,建立多特征形状参数及冲压时序驱动的工艺能量模型;探究高能效冲压成形过程的电磁分布式压边力优化方法,实现冲压能耗与成形质量的均衡调控,并进行实验与应用验证。项目的研究不仅能够为多特征曲面冲压成形高端装备设计提供重要的理论方法和技术支撑,而且对实现冲压成形的高能效控制具有较强的实践意义。
英文摘要
Multi-feature surface stamping is widely used in many important fields, such as automobile, aerospace, etc. The synergistic effect of forming force and blank holder force to simultaneously deform several features leads to the sharp rise of power demand. It brings a series of problems, such as large tonnage of equipment, power mismatch, low energy efficiency during operating, etc. The practice shows that energy consumption in the stamping process is determined by both process energy and the energy efficiency of the equipment. Only optimizing the efficiency at the equipment level is limited, it is urgent to study the characteristics of the process energy and improve the energy efficiency to generate blank holder force. Therefore, focusing on the deformation process of the multi-feature surface during stamping, the electromagnetic distributed blank holder will be studied. The coupling relationship between the electromagnetism, thermology, and mechanics of the electromagnetic blank holder will be studied to distribute the holder with the constraint of the shape of the multi-feature surface. The influences of stress-strain state of the multi-feature on process energy will be explored to establish the model driven by the parameters of all features and their stamping sequence. The distributed blank holder force during deformation will be optimized to improve the energy efficiency and forming quality of the stamping process. The experiment and the application will be performed to validate the effectiveness. This research provides theoretical and technical supports to design advanced equipment for multi-feature surface stamping, which is of practical significance to improve the energy efficiency of the stamping process.
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DOI:--
发表时间:2023
期刊:IEEE Transactions on Automation Science and Engineering
影响因子:5.6
作者:Rui Jin;Haihong Huang;Lei Li;Hao Zuo;Lei Gan;Shuzhi Sam Ge;Zhifeng Liu
通讯作者:Zhifeng Liu
DOI:10.1016/j.jmatprotec.2023.118210
发表时间:2023-11
期刊:Journal of Materials Processing Technology
影响因子:6.3
作者:Haihong Huang;Haojie Sang;Lei Li;Yue Wang;Libin Zhu;Zhifeng Liu
通讯作者:Haihong Huang;Haojie Sang;Lei Li;Yue Wang;Libin Zhu;Zhifeng Liu
DOI:10.1007/s00170-021-06955-1
发表时间:2021-05
期刊:The International Journal of Advanced Manufacturing Technology
影响因子:--
作者:Lei Li;Haihong Huang;Fu Zhao;Xiang Zou;Yaping Ren;Zhifeng Liu;J. Sutherland
通讯作者:Lei Li;Haihong Huang;Fu Zhao;Xiang Zou;Yaping Ren;Zhifeng Liu;J. Sutherland
DOI:10.1016/j.apenergy.2021.116483
发表时间:2021-01-23
期刊:APPLIED ENERGY
影响因子:11.2
作者:Li, Lei;Huang, Haihong;Liu, Zhifeng
通讯作者:Liu, Zhifeng
DOI:10.1016/j.jmatprotec.2023.117883
发表时间:2023-01
期刊:Journal of Materials Processing Technology
影响因子:6.3
作者:Haihong Huang;Qingyu Lv;Lei Li;Yuhang Xu;Chuan Liu;Tianwei Zhang;Zhifeng Liu
通讯作者:Haihong Huang;Qingyu Lv;Lei Li;Yuhang Xu;Chuan Liu;Tianwei Zhang;Zhifeng Liu
超高强钢复杂构件液氮喷射的非等温变形机理与热成形高效调控
  • 批准号:
    52375492
  • 项目类别:
    面上项目
  • 资助金额:
    50万元
  • 批准年份:
    2023
  • 负责人:
    李磊
  • 依托单位:
社交网络中基于信任智能体的群体行为引导方法的研究
  • 批准号:
    61503114
  • 项目类别:
    青年科学基金项目
  • 资助金额:
    22.0万元
  • 批准年份:
    2015
  • 负责人:
    李磊
  • 依托单位:
国内基金
海外基金