Understanding API Static Drying with Hot Gas Flow: Design and Test of a Drying Rig Prototype and Drying Modeling Development.

Understanding API Static Drying with Hot Gas Flow: Design and Test of a Drying Rig Prototype and Drying Modeling Development.
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了解 API 热气流静态干燥:干燥装置原型的设计和测试以及干燥建模开发。

DOI:
10.1021/acs.oprd.0c00035
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发表时间:
2020-11-20
影响因子:
3.4
通讯作者:
Mulheran PA
Mulheran PA
中科院分区:
化学3区
文献类型:
--
作者:
Ottoboni S;Coleman SJ;Steven C;Siddique M;Fraissinet M;Joannes M;Laux A;Barton A;Firth P;Price CJ;Mulheran PA

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开发连续分离工艺以生产纯净、干燥、自由流动的活性药物成分(API)是实施连续端到端制药生产的最后障碍。最近的工作导致了连续过滤和洗涤原型的开发,用于制药工艺开发和小规模生产。在这里,我们解决了在固定床中静态干燥溶剂润湿的结晶API的挑战,以促进用于药物开发的连续过滤干燥器的设计,而没有过度的颗粒破碎或形成导致结块的颗粒间桥。我们证明了在适合连续生产的时间尺度上干燥小批量的可行性,并通过开发干燥模型来补充,该模型为工艺开发提供了设计工具。我们还评估了替代洗涤和干燥方法对颗粒团聚的影响。我们的结论是,我们的方法产生有效的技术,与性能是服从预测建模。
Developing a continuous isolation process to produce a pure, dry, free-flowing active pharmaceutical ingredient (API) is the final barrier to the implementation of continuous end-to-end pharmaceutical manufacturing. Recent work has led to the development of continuous filtration and washing prototypes for pharmaceutical process development and small-scale manufacture. Here, we address the challenge of static drying of a solvent-wet crystalline API in a fixed bed to facilitate the design of a continuous filter dryer for pharmaceutical development, without excessive particle breakage or the formation of interparticle bridges leading to lump formation. We demonstrate the feasibility of drying small batches on a time scale suitable for continuous manufacturing, complemented by the development of a drying model that provides a design tool for process development. We also evaluate the impact of alternative washing and drying approaches on particle agglomeration. We conclude that our approach yields effective technology, with a performance that is amenable to predictive modeling.
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