Generation of textured diamond abrasive tools by continuous-wave CO2 laser: Laser parameter effects and optimisation

Generation of textured diamond abrasive tools by continuous-wave CO2 laser: Laser parameter effects and optimisation
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利用连续波 CO2 激光器生成纹理金刚石磨具:激光参数影响和优化

DOI:
10.1016/j.jmatprotec.2019.116279
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发表时间:
2020
影响因子:
6.3
通讯作者:
Zhu Wei Qiang
Zhu Wei Qiang
中科院分区:
材料科学1区
文献类型:
--
作者:
Li Hao Nan;Xie Ke Ge;Wu Bo;Zhu Wei Qiang

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织构金刚石磨具由于具有优良的上级磨削性能而受到国内外学者和工程技术人员的广泛关注。然而,缺乏合适的制造技术仍然可以被认为是TDAT广泛应用的瓶颈。为了填补这一空白,本文利用连续波CO2激光器在金刚石磨具表面产生被动磨削结构。本文不仅对金刚石磨具的非金属复合材料烧蚀阈值进行了理论分析,而且对激光功率和进给速度对所制备结构形貌的影响进行了实验研究。分析了不同激光参数下不同结构的产生机制。在此基础上,提出了合理选择消融参数的策略。最后给出了各种花纹车轮的生产实例,证明了研究的意义和可行性。本文的研究工作为工业生产中高效、低成本地生产毛化砂轮提供了一种新的方法。
Textured Diamond Abrasive Tools (TDATs) have been attracted multitudes of attentions from both academic scholars and industrial engineers due to the reported superior grinding performances. However, the absence of appropriate fabrication technologies can still be considered as the bottleneck of wide applications of TDATs. To fill this gap, this paper utilised the continuous-wave CO2laser to produce passive-grinding structures on the diamond abrasive tool surfaces. Not only the theoretical analysis of the non-metallic multi-material ablation threshold for diamond abrasive tools, but also the experimental investigation of the effects of both the laser power and the beam feed rate on both the topographies and morphologies of the produced structures were studied. The different structure generation mechanisms under different laser parameters were analyzed as well. Based on this, the strategy for selecting proper ablation parameters was provided. Various examples of the produced textured wheels were given in the end to prove the study significance and feasibility. The presented work was expected helpful to provide a new method for industries to produce textured grinding wheels in an efficient and low-cost way.
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