Conformal Geometry and Multimaterial Additive Manufacturing through Freeform Transformation of Building Layers.

Conformal Geometry and Multimaterial Additive Manufacturing through Freeform Transformation of Building Layers.
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通过建筑层的自由形式变换的保形几何和多材料增材制造。

DOI:
10.1002/adma.202005672
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发表时间:
2021-03
期刊:
Advanced materials (Deerfield Beach, Fla.)
影响因子:
--
通讯作者:
Sun C
Sun C
中科院分区:
其他
文献类型:
--
作者:
Huang J;Ware HOT;Hai R;Shao G;Sun C

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3D printing, formally known as additive manufacturing, creates complex geometries via layer-by-layer addition of materials. While 3D printing has been historically perceived as the static addition of build layers, 3D printing is now considered as a dynamic assembly process. In this context, here a new 3D printing process is reported that executes full degree-of-freedom (DOF) transformation (translating, rotating, and scaling) of each individual building layer while utilizing continuous fabrication techniques. Transforming individual building layers within the sequential layered manufacturing process enables dynamic transformation of the 3D printed parts on-the-fly, eliminating the time-consuming redesign steps. Preserving the locality of the transformation to each layer further enables the discrete conformal transformation, allowing objects such as vascular scaffolds to be optimally fabricated to properly fit within specific patient anatomy obtained from the magnetic resonance imaging (MRI) measurements. Finally, exploiting the freedom to control the orientation of each individual building layer, multimaterials, multiaxis 3D printing capability are further established for integrating functional modules made of dissimilar materials in 3D printed devices. This final capability is demonstrated through 3D printing a soft pneumatic gripper via heterogenous integration of rigid base and soft actuating limbs.
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