Computerised Design and Simulation of Meshing and Contact of Formate Hypoid Gears Generated with a Duplex Helical Method

Computerised Design and Simulation of Meshing and Contact of Formate Hypoid Gears Generated with a Duplex Helical Method
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双螺旋甲双曲面齿轮啮合与接触的计算机设计与仿真

DOI:
10.5545/sv-jme.2015.2627
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发表时间:
2015-09
影响因子:
--
通讯作者:
Tao Zeng
Tao Zeng
中科院分区:
--
文献类型:
--
作者:
Yu Zhang;Hongzhi Yan;Tao Zeng

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双螺旋法加工弧齿锥齿轮和准双曲面齿轮具有较高的加工效率。本文提出了一种精确实用的计算双螺旋法加工弧齿锥齿轮和准双曲面齿轮的基本机床参数的方法。计算了基于基本机床和刀盘设置的齿面矢量函数和曲率参数。利用齿轮与小齿轮齿面的共轭和小齿轮齿面与插头刀具曲面在基准点的共轭,得到了两种类型的小齿轮齿面曲率参数。接下来,确定用于根据小齿轮齿面的两种类型的曲率参数来生成小齿轮的基本机器设置。最后,用双螺旋方法进行了数值算例,并与实验结果进行了比较,验证了该方法的有效性。用这种新方法开发了新的准双曲面齿轮软件。
The duplex helical method has higher machining efficiency for face-milling spiral bevel and hypoid gears. An accurate and practical approach for calculating the basic machine-tool settings of spiral bevel and hypoid gears manufactured with the duplex helical method is proposed in the present work. The gear tooth surface vector functions and curvature parameters based on basic machine, and head-cutter settings are calculated. Two types of curvature parameters for pinion tooth surfaces are obtained by utilizing the conjugation of gear and pinion tooth surfaces, and the conjugation of pinion tooth surfaces and pinion head-cutter surfaces at the reference point. Next, the basic machine settings for generating pinions in accordance with the two types of curvature parameters for pinion tooth surfaces are determined. Finally, a numerical examples using the duplex helical method are performed and validated by comparing with experimental results. New hypoid gear software has been developed using the new approach.
DOI: 10.1016/j.mechmachtheory.2005.03.001
发表时间: 2006-01-01
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