Design of a Modular Green Closed Internal Cooling Turning Tool for Applications

Design of a Modular Green Closed Internal Cooling Turning Tool for Applications
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一种模块化绿色闭式内冷车刀的应用设计

DOI:
10.1007/s40684-018-0021-x
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发表时间:
2018-04
影响因子:
4.2
通讯作者:
Wang Lei
Wang Lei
中科院分区:
工程技术3区
文献类型:
--
作者:
Wu Tao;Li Tianjian;Ding Xiaohong;Chen Hong;Wang Lei

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绿色加工近年来在制造业中得到了积极的追求。无冷却液危害的干式或清洁切削及其真实的实时监测车削刀具热冲击的能力对制造业非常有吸引力。提出了一种模块化绿色闭式内冷车刀,其冷却剂通道仅设计在刀片和转接头之间。插入件与适配器组合在一起,设计为冷却回路中的即插即用组件。采用热-流-结构耦合分析方法,在加工工艺约束条件下,对内冷却系统的冷却效果进行了分析。数值模拟结果表明,新设计的内冷车刀能有效地降低刀具温度。初步试验进一步证明了模块化绿色闭式内冷车刀系统的有效性。该研究对提高刀具性能,实现绿色、经济、可持续的加工具有重要意义。
Green machining has been aggressively pursued in the manufacturing industry in recent years. Dry or clean cutting without the hazards of cooling liquid, and their abilities to monitor thermal impact on turning tools in real time have been very appealed to the manufacturing industries. In this study, a modular green closed internal cooling turning tool is presented, in which coolant channel is designed only between an insert and an adaptor. The insert is grouped with the adaptor and designed as a Plug-and-Play component in cooling circuit. Thermal-fluid-structural coupling analysis is employed to evaluate the effects of the internal cooling system with machining process constraints. The numerical simulation results demonstrate that the newly designed internal cooing turning tool could effectively decrease the tool temperature. Preliminary experiments have further proved the effectiveness of the modular green closed internal cooling turning tool system. The study has potentially great significance in improving tooling performance, as well as achieving environmental friendly, economical and sustainable machining.
DOI: 10.1109/icsma.2008.4505639
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期刊: 2008 International Conference on Smart Manufacturing Application
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