SBIR PHASE I: Automated Design, Analysis, and Manufacturing(ADAM) System

这个小型企业创新研究（SBIR）第一阶段项目将探索一个专门针对先进喷雾冷却技术的自动化设计、分析和制造（ADAM）系统。 该系统将结合参数化设计、有限元分析（FEA）、数据库管理和动态数据交换方面的最新进展，以及可制造性和装配、敏捷和及时制造以及虚拟公司的设计原则。 第一阶段将展示关键的可行性问题。 具体地说，一个“智能”接口将访问多芯片模块（MCM）几何形状和操作限制的用户输入，以自动生成优化的喷雾冷却MCM的三维实体模型。 集成工具将此模型转换为FEA进行性能预测，并生成适当的机器代码用于自动制造原型。 ADAM系统将应用于电子制造业的先进喷雾冷却。 然而，具体到喷雾冷却，这里开发的技术和方法将广泛适用于其他机械系统。 作为一种“使能”技术，它将应用于超级计算机、高级服务器、MCM、电力电子、雷达和航空电子。 这一系列的设计要求，需要在第一阶段的一般策略，预计将在敏捷制造的研究领域广泛使用。 一旦完全开发，交钥匙ADAM系统可以提供给许多商业用户。

This Small Business Innovation Research (SBIR) Phase I project will explore an automated design, analysis, and manufacturing (ADAM) system specific to an advanced spray cooling technology. The system will incorporate the most recent advances in parametric design, finite element analysis (FEA), database management, and dynamic data exchange, coupled to principles of design for manufacturability and assembly, agile and just-in-time manufacturing, and virtual corporations. Phase I will demonstrate key feasibility issues. Specifically, an `intelligent` interface will access customer input of multi-chip module (MCM) geometry and operational constraints to automate the generation of a 3-dimensional solid model of an optimized spray cooled MCM. Integration tools will transfer this model to FEA for performance predictions and generate the appropriate machine code for automatic fabrication of a prototype. The ADAM system will be applied to advanced spray cooling for electronics manufacture. However specific to spray cooling, the techniques and methodologies developed here will be widely applicable to other mechanical systems. As an `enabling` technology, it will be applied to supercomputers, advanced servers, MCMs, power electronics, radar, and avionics. This range of design requirements necessitates a general strategy in Phase I, which is expected to be widely useful in the research field of agile manufacturing. Once fully developed, turn key ADAM systems can be supplied to many commercial users.